The most outstanding Sandwich Panels for Walls and Facades

29 Jul.,2024

 

The most outstanding Sandwich Panels for Walls and Facades

The Sandwich Panel has experienced a significant increase in acceptance in the construction industry in America, thanks to its ability to expedite a variety of projects with efficiency, simplicity, and profitability. This material is distinguished both for its aesthetic appeal and its excellent quality. On this occasion, our focus is on the Insulated Wall Panels for siding or exterior and interior facades specifically used in the construction of provisional offices and in the subdivision of spaces.

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The Era of Sandwich Panels

The facade panels are highly demanded for wall claddings in various types of buildings as well as for interior partitions. These panels provide a significant improvement in terms of protection and costs compared to other conventional building materials used in this type of work. With Panel Sandwich Group, it is possible to successfully carry out a wide range of projects, which include private homes, sheds, logistics centers, hospitals, sports complexes, and schools.

Composition of the Insulated Wall Panel

The Insulated Wall Panels offers excellent resistance and great thermal insulation due to its composition. The two sheets of galvanized, pre-lacquered, and micro-profiled steel, give it great structural resistance, capable of withstanding large forces and tensions without problems. These sheets protect a high-density polyurethane insulating core that provides a high level of thermal insulation.

Most Common Applications of the Insulated Wall Panel

One of the most popular applications of our wall and facade panel is its use for the internal sectorization in industrial hangars, logistics centers, warehouses, and other buildings of similar characteristics. However, compared to other alternatives, the Sandwich Panel allows creating partitions quickly and with little work, while offering good thermal insulation to maximize savings.

Models of Wall Panels

In order to ensure maximum performance in all situations, we have a wide range of facade panel models that adapt to the characteristics of each project. In this way, depending on the degree of aesthetics and the available budget, we can choose between:

Insulated Internal Wall Panel

The Interior Siding Sandwich Panel with wiev screw is an innovative solution that combines aesthetics and efficiency in terms of insulation. Designed with exceptional precision, this product responds outstandingly to contemporary demands in construction and habitat improvement. With its ingenious design that highlights the fixings, this sandwich panel provides a modern and elegant appearance without compromising its performance in terms of insulation. It represents not only a reliable solution for insulation but also a bold approach to architectural aesthetics. For those looking to combine style and functionality in their construction projects, the Exposed Screw Facade Sandwich Panel type BOX is undoubtedly an option to consider.

Our Client's Construction with Insulated Internal Wall Panel

Our client Miguel needed efficient materials for the construction of an industrial building. On one hand, he needed an adequate resistance to the intense activity that characterizes these spaces, but on the other hand, he was looking to manage a tight budget. When he consulted our sales team about the material he was looking for, he discovered that the facade panel with exposed screws offered a level of protection similar to other solutions that required much more expensive installation.

Specifically, for this project, 800 square meters of facade sandwich panels with exposed screws were manufactured, which is the most economical model of the facade panels we offer. The client opted for a panel in red and white, two of the many models we offer, and with a thickness of 40 mm, which provides adequate thermal insulation for the characteristics of the building. In addition, he also acquired the "U" shaped profiles to obtain a solid base on which to install the sandwich panels, which facilitates the work of the operators and gives more solidity to the structure. The corner profiles, also acquired for this project, are placed at the 90° meeting point between two sandwich panels in order to avoid movements and heat losses.

Outside Insulated Wall Panel

The Exterior Siding Sandwich Panel is a notable innovation in the field of construction and renovation. With a hidden fixing system, this sandwich panel provides a smooth and uniform surface that adds an extra touch of aesthetics to any structure. Despite its clean appearance, this product does not compromise the quality of insulation. Its sophisticated design ensures efficient thermal and acoustic insulation, which makes it ideal for various construction projects. It is a solution that allows for quick construction thanks to its assembly system, and its aesthetics are highly appreciated, as by hiding the heads of the screws, it provides a homogeneous and very attractive finish.

Our Client's Construction with Outside Insulated Wall Panel

The industrial building of one of our clients in Madrid was very deteriorated, even with detached sheets. Therefore, a more resistant material was required, with a higher level of thermal insulation, capable of withstanding the inclemencies of the weather in the capital. He found the facade cladding with hidden screws to be the most suitable material, with a price so adjusted that it exceeded the client's expectations. The sandwich facade cladding turned out to be the most suitable material, with a price that exceeded the client's expectations: it guaranteed more than adequate insulation and protection, as well as a careful image and a uniform finish.

Architectural Insulated Panel

The Architectural Flat Sandwich Panel is a solution for exterior cladding that redefines aesthetic and functionality standards. It's a perfect choice for those seeking to establish a cutting-edge aesthetic in their structures, while providing optimal protection against the weather. Thanks to its exceptional design, the Architectural Cladding offers unprecedented design freedom, allowing architects to realize their boldest visions. In addition, the manufacturing quality and the materials used ensure remarkable durability and efficient insulation capacity, making this product not only beautiful but also incredibly functional.

Our Client's Construction with Architectural Siding Sandwich Panel

An example of the possibilities this product offers can be found in the construction of a shopping center. It was a new construction project that sought an aesthetic in line with this type of building, but at a reasonable price. Specifically, for this project over a thousand square meters of facade panels were manufactured in different colors, in order to alternate them during installation and achieve a spectacular final result. In addition to the sandwich panels, the client also received the necessary "U" shaped corner and end pieces for proper installation. These elements provide special solidity to the structure, ensuring maximum performance and avoiding small movements that could cause leaks or heat loss.

Another success story is the construction of a car dealership in an industrial area. Our client was looking for a facade panel that stood out from the rest, offering aesthetics in line with the image he wanted to convey. Another aspect he considered very positive was the ease of installation, as he wanted to save as much as possible and complete the construction in the shortest possible time. For this particular project, 600 square meters of architectural sandwich panels with a thickness of 60 mm were manufactured, which allowed to ensure adequate thermal insulation for the characteristics of this project. The difference with other insulating panels for facades lies in the finish of the exterior face, which was carried out in attractive colors to attract future customers.

Rockwool Panel

Quick installation reduces assembly times and increases levels of protection and acoustic insulation.

The Acoustic Rockwool Sandwich Panel is a type of panel used in construction that stands out for its acoustic insulation capacity. It consists of two steel sheets and a core of rock wool, a material specifically designed to absorb and reduce noise. This panel offers excellent acoustic performance, providing a quieter and more comfortable environment in spaces such as recording studios, concert halls or areas where noise control is required.

Installation of the Insulated Wall Panels

All these facade panels have a groove and tongue system that speeds up assembly by allowing a perfect fit between panels. In addition, they can be directly screwed to the structure using the self-tapping screws we provide in all our shipments. All of this significantly reduces the budget allocated to the construction or renovation of our industrial building or logistic environment in terms of labor, licenses, permits or rentals.

The assembly of the facade sandwich panel is extremely simple, as these sheets are directly screwed to the structure to ensure maximum resistance. The tongue and groove joints ensure that the facade panels are assembled correctly, which facilitates the work of the installers.

In order to reinforce the structure, we offer our customers the necessary accessories for a correct installation. From the "U" shaped endings, which serve as rails or guides to support the facade panel, to the corner profiles (internal and external) that ensure the union between two sandwich panels to avoid movements and thermal leaks, passing by the sanitary profile that, although it is more common in projects such as clean rooms or cold chambers, is also used in this type of facades.

In this way, through a simple installation, it is possible to take full advantage of the possibilities of the sandwich panel, which has a significantly lower cost compared to materials that offer similar protection.

If you want more information about any of our Sandwich Panels for Facades or about any other product from Panel Sandwich Group, do not hesitate to get in touch with our team of experts. You can do so through the following contact form that appears on our website or by calling the following number: +1 904 512-.

What should you know about sandwich panels?

27 Nov

&#; Summary

Here we would like to offer you one a brief introductory guide of thermal insulation sandwich panels.It&#;s including following contents:

Types of sandwich panels.

What are sandwich panels used for?

Why use sandwich panels?

How much does sandwich panel cost?

How to install sandwich panels?


&#; Types of sandwich panels


Sandwich panels are one kind of thermal material for roof and wall,which are made from two thin metal sheets and one thick core material.According to different kinds of core material,there are EPS,PIR/PUR,Rockwool,glass wool,hollow glass magnesium sandwich panels,etc. Hereby,we will introduce the types that people often heard.

EPS sandwich panels:

Effective width:950/mm

Panel thickness:25/50/75/100/150/200/250mm

Length:Customized

Surface sheets:PPGI/ PPGL/ Aluminum sheets/ Al-Mg-Mn alloy metal sheets/ Stainless steel

EPS density:8-20 KG/M³

U value:0.86~0.16 W/m² K

Fire resistance:A2

Main feature:Light weight;Competitive price;Easy installation



The specification above is the common size in this industry for your reference.Different companies have different kinds joint of EPS sandwich panels.Yumisteel has concealed and overlap joint ways for EPS roof panels,why it&#;s called concealed and overlap,it&#;s based on if the installed self screws are visible or not.For wall panels,we can offer Z lock and tongue and groove joint ways.

PIR/PUR sandwich panels:

Effective width:930// mm

Panel thickness:30/40/45/50/60/75/100/150/200/250mm

Length:Customized

Surface sheets:PPGI/ PPGL/ Aluminum sheets/ Al-Mg-Mn alloy metal sheets/ Stainless steel

PUR/PIR density:40-42 KG/M³

U value:0.57~0.11 W/m² K

Fire resistance:PIR:B1 ; PUR:B2

Main feature:Best insulation material;High panel strength;Excellent waterproof performance; Easy installation



PIR/PUR sandwich panels are the best insulation material in the world now.According to different application,you can choose different joint of PU sandwich panels.For example,if you want to build a cold room,we will advise you to use tongue and groove joint cold room panels.So you can advise us which kind of building you will build and our team can offer you related professional advice.

Rock wool sandwich panels:


Effective width:950/// mm

Panel thickness:50/60/75/100/150/200mm

Length:Customized

Surface sheets:PPGI/ PPGL/ Aluminum sheets/ Al-Mg-Mn alloy metal sheets/ Stainless steel

Rock wool density:80-150 KG/M³

U value:0.64~0.20 W/m² K

Fire resistance:A1

Main feature:Best fireproof material; Excellent soundproof performance



There are pure rockwool sandwich panels and PU sealing rockwool sandwich panels. The main difference is the PU sealing end,with it,the rockwool insulate panel strength and waterproof panels will be much more better than pure rockwool metal panels.

Glass wool sandwich panels:

Effective width:950/// mm

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Panel thickness:50/60/75/100/150/200mm

Length:Customized

Surface sheets:PPGI/ PPGL/ Aluminum sheets/ Al-Mg-Mn alloy metal sheets/ Stainless steel

Glass wool density:48-64 KG/M³

U value:0.79~0.20 W/m² K

Fire resistance:A1

Main feature:Fireproof material; Soundproof performance



Compare to rockwool sandwich panels,glass wool is more lightweight.But considering glass wool is not eco-friendly material,some countries don&#;t agree to import glass wool sandwich panels.Same as rockwool SIP panels,there are pure glass wool sandwich panels and PU sealing glass wool sandwich panels.


&#; Difference between different kinds of sandwich panels:

(which type of sandwich panels is suitable for your project?)

To understand about the difference is a way to help you choose the correct types of sandwich panels roof or wall for your project.The tip is to understand the main feature of each kind of sandwich panels.

EPS sandwich panels:The budget option,lightweight,most suitable for temporary buildings and mobile homes;

PIR/PUR sandwich panels:The best thermal material,high strength,most suitable for cold area,cold storage project;

Rockwool sandwich panels:The excellent part is fireproof and soundproof.

Glass wool sandwich panels:The main feature is high level fireproof performance.


&#; What are sandwich panels used for?


Here we list a chart for you to understand the application of each type of sandwich panels.

Panel types

Application

EPS sandwich panel

Temporary buildings, mobile homes, steel sheds, container house, partition wall

PIR/PUR sandwich panel

Buildings with high insulation performance requirements, commercial / industrial / civil buildings in cold areas, food processing / meat storage and other refrigeration projects.

Rockwool sandwich panel

Commercial / industrial / civil buildings with high fire resistance requirements, noisy industrial processing plants, substations.

Glass wool sandwich panel

Commercial / industrial / civil buildings with high fire resistance requirements.


&#; Why use sandwich panels?

Here we reveal advantages of sandwich panels in three key areas:

&#; Straightforward cost

There is not very complicated installation process on sandwich panels roof or wall,so you can get an exact cost for both material and labour cost easily.

&#; Construction time

Compare to single skin metal panels or traditional roofs and walls,the construction time of using sandwich panels is far more quickly.Another plus is that there is no need to wait for the building shell to lose excess moisture.

&#; Construction process

During sandwich panels construction process, there is not&#;wet processes&#;,or fixed and controlled relative humidity levels required.


For more reasons to choose sandwich panels,you can also refer to &#;4 reasons to choose sandwich panels&#;,then you can understand more better.


&#; How much does sandwich panel cost?

The cost of sandwich panels is various based on panel specifications,colors and thermal insulating core material.The budget choice is EPS sandwich panels,if considering long term performance and cost effectiveness, PIR/PUR sandwich panels is the best choices.Here we will offer you one rough price range of different sandwich panels:

Panel types

Price ranges

EPS sandwich panel

$6.50 ~ $13.00 / M²

PIR/PUR sandwich panel

$10.50 ~ $35.00 / M²

Rockwool sandwich panel

$8.50 ~ $25.00 / M²

Glass wool sandwich panel

$8.00 ~ $22.00 / M²


&#; How to install sandwich panels?


Hereby,we briefly introduce the installation steps of sandwich panels roof and wall:

&#;When sandwich panels and related accessories(including flashing, fasteners, gaskets, seals, etc.) are delivered to the site,the construction team or house owner needs to check each details with material list;

&#; Unloaded sandwich panels properly with construction handling equipment;

&#;The subframes are well assembled, and then installed with beams, posts and purlins;

&#; Removed the protective film from sandwich panels;

&#;Using suitable fasteners and fasten sandwich panels to the subframe structural members;

&#;The joints between the sandwich panels are sealed and the flashing need to be installed properly.

We have more installation manuals in own download center,you can click here to understand more clearly.


Hopefully you can understand better about sandwich panels now,if still anything you are confused,warmly welcome you to contact Yumisteel team.




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