July 14,
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When you have a worn hydraulic hose fitting, you'll have to identify exactly which type you have so you know what to order from your supplier. If you've written all these connectors down somewhere, you'll be ahead of the game, and won't have any difficulty. If you aren't really sure what type of connector you need, you'll just have to determine it the old-fashioned way, and that involves some observation and some measuring.While there might be hundreds if not thousands of hydraulic fittings and connectors, they all boil down to three basic types . These three types are either metal seal, soft seal, or tapered thread connectors. No matter which of these types of fittings yours belongs to, it will be required to satisfy two conditions: it must seal and it must hold. In some cases, the same mechanism can fulfill both functions, and in other cases, two different parts of the same mechanism will handle the necessary functions. Tapered pipe connectors are cut on a taper with a pipe's diameter, and it changes along the entire threaded portion of a pipe, in order to make the connection tighter. These types of fittings require a sealer, so you can be sure there will be no leakage around the fitting, and this is usually accomplished with a chemical sealant or a tape sealant. While it might be difficult to orient the tapered pipe threads correctly, it's very important to do so, because a poor seal might result in leakage when pressure is applied. If there is a disadvantage to tapered pipe connections, it's that they must be either soldered or welded to tubes when making a connection. Metal seal connectors were invented largely to provide an alternative to tapered pipe thread varieties. This type uses a tapered thread combined with a machined face, to provide a seal capable of handling the typical high pressure associated with hydraulics. The thread helps to accomplish the holding power, while the sealing is managed by the machined face. These kinds are easier to orient than a tapered connector, and they generally provide a better seal, without the need for any kind of additional sealant. However, they do still require welding or soldering to the tube. Soft seal are probably the most popular type used today, and these have an elastomeric seal that prevents leakage even under high-pressure situations. One of the big advantages to using soft seal connectors is that they can be installed very quickly, and this is highly advantageous in industrial applications. They are also capable of resisting heavy vibrations which many systems are subject to, so they don't break down nearly as frequently.The most common types of fittings are listed below, along with a brief description of each:Given the fact that industrial equipment and machines are designed and produced by manufacturers all over the world, it's not surprising that there are countless different types of fittings and adapters. This enormous array of fittings makes use of a number of different sealing methods and thread forms, and while many of these would appear to look the same or at least very similar, it's not that difficult to accurately identify exactly which type it really is. The most common types of fittings are shown below, and these may be used in particular countries of the world, or by manufacturers everywhere on an individual continent.To determine the type you're actually working with, there's a simple four-step process involved. First of all, you need to figure out whether it's a permanent or reusable type, and the permanent fittings will be those which are crimped. These are easier and quicker to attach than reusable fittings are, and that makes them ideal for applications in the fluid power industry. Next you need to identify the port connections before you attempt to install a hose or tube assembly, and those port connections are the ones listed above. Then you need to identify the particular sealing method, and this will generally be an automated angle, tapered threads, or an O-ring. After having determined the sealing method, you have to use a seat gauge in order to determine the seat angle. The last thing you need to do is measure the thread, and this will call for the use of calipers. By determining the number of threads per inch on both the outside diameter and the inside diameter, you'll be able to get an accurate reading of the thread size. Now that you know exactly which kind you're working with, it will be fairly easy for you to call a supplier and order that precise connector.If you're still not sure of which kind of fittings and connections you need for your equipment, we can help you. Contact us at Sapphire Hydraulics so we can provide you with the precise fitting for your needs. Keep us in mind for any customized equipment you might need to have designed and manufactured, as well as whenever you might need repairs to your hydraulic hoses or hydraulic cylinders.
In this guide, we focus on the seven most common end connection types and why they will work for your project.
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With flat sealing surfaces featuring an embedded seal, O ring face seal fittings work with different hydraulic hose fitting types or flanged tubings. Helping to reduce the risk of over-torqueing, flat-sealing can prevent leakage, too. The pressure offered on this type of seal is excellent, while resistance to vibration is good. They&#;re also easy to install as well &#; but on top of that, they offer outstanding reliability, giving you the peace of mind you need for any project
A bite-type fitting for hydraulic tubing, the inch compression component is another common end connection type. There are very limited hose connections in this style &#; and the fitting can be easily assembled onto hydraulic hard tubing. Minimal tools will be required during installation, too, meaning a seamless and stress-free job for any manufacturer.
One of the most common hydraulic connection styles, the Joint Industrial Council, or JIC fitting, is made up of parallel, or straight, threads. With a 37&#; flare on the fitting end, which attaches to a hose fitting or flared tube, this component offers very good pressure, seal reliability, reusability and vibration resistance.
How does the JIC compare to the O-Ring Boss? The former seals on a metal-to-metal flare, while the latter seals on an O-ring. This means you can look forward to the best leak-free connection &#; but it offers other benefits, too. These include excellent pressure and seal reliability, very good vibration resistance, and easy installation.
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