The Benefits of Designing with Aluminum Extrusions

24 Jun.,2024

 

The Benefits of Designing with Aluminum Extrusions

Sure we might be biased when it comes to aluminum extrusion, but manufacturers everywhere are on board &#; working and designing with aluminum has numerous benefits!

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Here&#;s a list of why it&#;s such a popular manufacturing choice:

It&#;s lightweight yet has the ability to be strong. Aluminum weighs less by volume in comparison to other metals, making it easy to handle and less costly to ship. It can also be strengthened simply by adding elements to the aluminum alloy or applying specialized heat treatments.

It saves money! Not only does shipping cost less, but the price of aluminum itself is typically lower than most other metals and the cost of production and machining is lower as well.

It&#;s easily manipulated. Because it&#;s fairly soft, aluminum is quite malleable which makes it easy to cut, roll, bend, form, drill, machine &#; you name it! This makes it extremely cost-effective to work with and ideal for created component parts.

It possesses thermal & electrical conductivity. Since it&#;s an excellent conductor of both heat and cold, aluminum is ideal for a variety of industrial products and this thermal conductivity is what allows custom shapes to be created using an aluminum extrusion process. Aluminum&#;s low density also makes it an excellent conductor of electricity.

It can perform in a wide range of temperatures. The strength of aluminum increases in the cold and it&#;s heat resistance can be increased beyond 400 degrees simply by adding other metals to the alloy.

It&#;s naturally resistant to corrosion. Aluminum is protected by a naturally occurring oxide so it doesn&#;t need special applications and treatments to avoid rust and corrosion, saving time and money.

You can recycle it without losing quality. No other metal can be recycled and reused multiple times over without losing any of its characteristics. With sustainability and environmental issues in mind, you have to appreciate that!

All things considered, it&#;s pretty clear why we and millions of manufacturers love working with aluminum. If you want to learn more about aluminum extrusions and how such processes can benefit you, give us a call at Belco by dialing (616) 794-. Our experts are always happy to help.

6 Key Reasons to Choose Aluminum Extrusions For Your ...

When you&#;re working on a new architectural project or developing electronic devices, good material selection is always key. You need materials that are cost-effective, have a high lifespan and minimize product weight. But researching different materials can be time-consuming.

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The due-diligence required for material selection may leave you feeling tired, frustrated and wishing the whole process was easier. If you&#;re considering aluminum for your project, there are some key benefits to consider.

Here are 6 key benefits of aluminum that could make it a good choice for your project:

#1 Versatility

Aluminum is naturally soft and lightweight. The metal can be molded into a variety of different shapes and contours.

#2 Relative Low Cost

Aluminum&#;s versatility leads to low tooling costs. Since fewer components need to be designed, fabrication is reduced and assembly is simplified.

#3 High Strength-to-Weight Ratio

Aluminum has an even higher strength-to-weight ratio than steel, and its weight is only one third the weight of steel. In the auto industry, this has contributed to the trend of lightweighting.

#4 Non-Corroding Properties

Aluminum is non-corrosive. It has a naturally occurring oxide film that protects it from corrosion.

#5 Ability to Accept High-Performance Coatings

Aluminum can be anodized, and high-performance coatings can easily be applied to further enhance its non-corrosive properties. It can become suitable for even extreme environments.

#6 Environmentally Friendly

Aluminum doesn&#;t require trees to be cut down the way wood does. It&#;s also highly recyclable.

What are some typical applications of aluminum?

Aluminum is a popular choice in:

  • Architectural products like curtain walls and frames.
  • Windows and doors.
  • Heat sinks for electronic devices.
  • Furniture and cabinets (handles, hinges, support frames).
  • Garden tools
  • Transportation: airplanes, trains, and buses (handrails, luggage racks, seats)
  • Communication devices (iPhones, MacBooks)

With all the benefits and potential applications aluminum extrusions have, you may decide it&#;s a good fit for your project. If you do, we&#;re here to help. Find out more about our Aluminum Extrusion capabilities.

The featured image above is a glass curtain wall of the Burj Khalifa. With a surface area of 1.2 million square feet, the unitized curtain wall comprises roughly 28,000 prefabricated panels of double-layer glass set within extruded aluminum frames. Image Source: Andrew Moore

Are you interested in learning more about aluminium heat sink manufacturers? Contact us today to secure an expert consultation!