How to Upgrade Individual Components of Your Overhead Crane

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If you&#;re looking to expand the production capacity of your business, you may be considering a new overhead crane system.

But if you have a gantry or bridge crane, you can save money by upgrading individual components of your overhead crane instead of buying a brand new system.

From meeting OSHA safety standards to increasing your company&#;s production needs, there are several reasons to upgrade your overhead crane system.

Any of the following changes is process or production needs could be an optimal time to upgrade your overhead crane components:

• Lifting a new type of material
• Lifting a heavier type of material
• Making more frequent lifts

These changes can create extra wear on the individual components of your overhead crane system. And excess wear can lead to the premature failure of components, which can be unsafe and costly to repair.

But which components of your overhead gantry or bridge crane can be replaced? Here are the types of overhead cranes that are best suited for upgrades, and the individual components that can be upgraded to save you money on a complete replacement.

The Best Types of Overhead Cranes to Upgrade

Bridge and Gantry overhead cranes are the best types of overhead cranes for individual component upgrades. The components of these cranes can be interchanged without negatively impacting the overall design or functionality.

On the other hand, workstation cranes are usually designed with specialized components that are meant to work together. Beyond adding an additional track or upgrading the hoist, your workstation crane will more than likely need to be replaced if it can&#;t meet new production needs.

In the same way, Jib cranes are designed to meet a specific lifting and loading capacity. These cranes will need to be replaced to meet new capacity requirements.

What Components of the Crane Can Be Upgraded?

The crane experts at Crane Repair Co can evaluate your overhead crane&#;s mechanical, electrical, and structural components to determine if they&#;re capable of being upgraded.

The following crane components can be upgraded:

Build Up Hoists

• Many build up hoist components can be upgraded without having to replace your existing hoist and trolley.
• Accompanying parts like gear sets and motor may need to be replaced with more substantial parts to match the capacity of the new hoist.
• Lower-duty electric or pneumatic hoists come as a complete system, and need to be re-installed with a higher-capacity hoist package.

End Trucks and Wheels

• Your wheels can be upgraded to a harder material
• Make sure the wheels are made compatible with the crane&#;s rails and can handle heavier loads
• Bearings can be upgraded with an anti-friction design to reduce wear while increasing productivity demands.

Bridge, Runways, Structure

• The experts at Crane Repair Co can help determine if your crane&#;s bridge or runway girders needs extra reinforcement to support new wheel loads.
• The beams may need to be reinforced by adding a cap channel.
• You may need a specially-engineered plating for the existing bridge and runway beams to handle heavier loads.
• CRC will also perform a foundation survey to ensure the foundation and flooring of the building can support the crane&#;s new load requirements.

Controls

When the work of the motor changes, the drive system changes as well. Any changes to gear sets or motor size will require changes to the crane&#;s drive system and controls as well.

Adding in a modern control system, like a variable frequency drive, can provide smoother acceleration and deceleration&#;which eliminates abrupt starts and stops and helps prevent load sway. VFDs also help reduce wear and tear.

Modern-style radio controls also offer diagnostics and monitoring (off-site or on-site). Crane operators and production personnel can now use mobile devices, tablets, workstation computers, or an operator&#;s &#;belly box&#; to view real-time diagnostic data, including:

• Fault codes
• Number of lifts and cycles that the drives have made
• Capacity of lifts
• Maintenance requirements for certain components
• Amp draw and voltage

Electrification

• You can upgrade the size of the wiring in your overhead crane&#;s electrification system to accommodate higher amperage
• You can also upgrade the size of the electrification.
• If the new amperage requirements exceed the existing requirements in place, then a new disconnect equipped to handle higher amperage will be required to safely disconnect power from the crane equipment in the event of an emergency&#;according to OSHA .179(g)(3)(i).

Brake Systems

• Once your crane is lifting and moving heavier loads, its original brakes may not be built to withstand the additional weight
• If you upgrade other components of your crane to support higher capacity, it&#;s a good time to replace your breaks so they can support the heavier load

Testing and Inspecting Your New Components

Before your company can get to work with your upgraded components, the crane will need to be load-tested to make sure everything is safe and functional.

Your new crane system will need to have 2 operational tests plus a rated load test before its first use.

These tests will check hoist operation, trolley and bridge travel, limit switches and more.

The goal for most crane upgrades is to prevent load swing. So adding in new acceleration and deceleration controls can take your team some time to get used to.

Let the professionals at Crane Repair Co get your overhead crane ready for your next project. Learn more about our certified, professional inspection services >

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In today's fast-paced industrial landscape, businesses are constantly seeking ways to improve operational efficiency while managing costs. One of the most effective solutions for heavy lifting needs is investing in overhead cranes. However, with various options available in the market, finding an affordable overhead crane that meets your specific requirements can be a challenge. This article will guide you through the process of selecting affordable overhead cranes for sale, maximizing your budget, and enhancing your operational efficiency.

Understanding Overhead Cranes

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Overhead cranes are mechanical devices designed to lift, move, and position heavy loads across a work area. They are commonly used in manufacturing, warehousing, construction, and shipping industries. Unlike traditional lifting equipment such as forklifts, overhead cranes operate from above, providing clear floor space and enhancing overall safety.

When considering overhead cranes, you can choose between various types, including single girder, double girder, and bridge cranes. Each type has unique features that cater to different lifting capacities and operational needs.

Identifying Your Needs

Before diving into the market for affordable overhead cranes, it&#;s crucial to identify your specific needs. Here are some factors to consider:

• Load Capacity: Determine the maximum weight your crane will need to lift. Overhead cranes come in various capacities, typically ranging from 1 ton to over 100 tons. Choosing the right load capacity ensures that the crane can handle your materials safely and efficiently.
• Span and Lift Height: Assess the dimensions of your workspace, including the span (the distance between the supports) and the required lift height. This information is vital for selecting the appropriate crane configuration.
• Usage Frequency: Consider how often the crane will be used. If it will be in constant operation, investing in a more durable model may save costs in the long run by minimizing maintenance and repair expenses.

Budgeting for Your Overhead Crane

When searching for affordable overhead cranes for sale, it&#;s essential to establish a budget that takes into account both initial costs and long-term expenses. Here&#;s how to budget effectively:

• Initial Purchase Price: Research different suppliers and compare prices of overhead cranes that meet your specifications. Remember that the lowest price doesn&#;t always guarantee the best value; consider the quality and features of the crane as well.
• Maintenance Costs: Affordable cranes should not only be budget-friendly at the point of purchase but also in terms of ongoing maintenance. Regular inspections and servicing are necessary to keep the crane operational and safe. Look for cranes that are known for their reliability and have lower maintenance costs.
• Installation Fees: Factor in the costs associated with installing the crane. Proper installation is critical for safety and functionality. Hiring experienced professionals may incur additional costs, but it can save you money by preventing future issues.
• Training: Ensure you budget for operator training. Investing in training programs enhances safety and productivity, helping to maximize the efficiency of your new equipment. To know different types of overhead cranes and choose a right overhead crane for your lifting needs, you can click and check this page now https://aicranemachine.com/overhead-crane/types/ .

Exploring Affordable Options

Once you have a clear understanding of your needs and budget, it&#;s time to explore affordable overhead crane options. Here are some tips for finding the best deals:

• Research Multiple Suppliers: Start by researching various suppliers of overhead cranes. Look for established manufacturers known for their quality and reliability. Obtain quotes from multiple sources to compare pricing and features.
• Consider Used Cranes: Purchasing a used overhead crane can be a cost-effective solution. Many reputable suppliers offer certified used cranes that have been inspected and refurbished, providing reliability at a lower price point. Be sure to evaluate the condition of the crane and its maintenance history before making a purchase.
• Look for Discounts and Promotions: Suppliers often run promotions or offer discounts on specific models or during certain times of the year. Keep an eye out for these opportunities to save money on your purchase.
• Financing Options: Some suppliers provide financing plans that allow you to spread the cost of the crane over time. This can help manage your budget while still acquiring the equipment you need.

Maximizing Efficiency with Your Overhead Crane

Once you have secured an affordable overhead crane, it&#;s essential to maximize its efficiency to ensure a good return on your investment. Here are some tips to enhance performance:

• Routine Maintenance: Implement a regular maintenance schedule to keep your crane in optimal condition. Regular inspections, lubrication, and prompt repairs will extend the crane&#;s lifespan and prevent costly breakdowns.
• Operator Training: Ensure that all operators are adequately trained on the crane&#;s operation and safety protocols. Proper training reduces the risk of accidents and improves overall productivity.
• Load Management: Educate your team on proper load management techniques. Overloading the crane or improper load handling can lead to safety hazards and damage to the equipment.
• Optimize Workflow: Integrate the crane into your workflow effectively. Plan lifting operations to minimize idle time and maximize efficiency. This may include scheduling regular maintenance during off-peak hours or organizing workflows to reduce unnecessary movements.

Conclusion

Investing in an affordable overhead crane can significantly enhance your operational efficiency while managing costs effectively. By understanding your specific needs, budgeting wisely, exploring options, and maximizing efficiency, you can find the right crane that meets your demands without breaking the bank. With careful planning and consideration, an affordable overhead crane can be a valuable asset to your business, improving productivity and safety in your workplace.

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