Residential FRP Advantages

21 Oct.,2024

 

Residential FRP Advantages

Residential FRP Advantages

Fiberglass Decking adds a unique element of style and is being used more in residential applications. Low maintenance & durability also make it wise choice. It will not crack, split, or warp. Fiberglass Reinforced Plastic (FRP) is designed to last, without the routine maintenance needed by many other decking materials. Traditional wood decking, both preservative-treated and naturally rot-resistant, have a realistic life expectancy ranging only 10 to 20 years, and only when maintained consistently with treatments such as chemical sealants. Fiberglass Grating Systems products need limited to no maintenance in maintaining their initial look and functionality.

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Fiberglass Grating Systems manufactures both molded and pultruded grating systems to suit your unique applications. FRP grating is highly scratch and impact resistant and is colored throughout, which prevents fading and allows it to retain its looks for a much longer life span than traditional deck material. The decking material can be attached to an FRP, standard wood, or metal sub-frame.

The initial investment of an FRP deck can be higher than conventional alternatives, but in the long run offers significant savings from both a financial and labor standpoint. Lastly, similar to metal, darker plastic colors and woods will heat up in the midday sun unlike many of our options which naturally reflect heat resulting a much more comfortable walking surface.



Although composite decking (combination of wood and plastic fibers) is an attractive decking option, it is not necessarily the perfect deck as many manufacturers would like you to believe. Take time to consider both the positives and the negatives of each decking option. Be aware as to the source of your information, even the most helpful salespeople may be misinformed about their composite material&#;s capabilities. Many manufacturers will assert that their composite decking systems are &#;no maintenance&#;. A more realistic claim would be that they are "low maintenance." Because many are partially wood, they absorb grease and other liquids so any spills that could potentially stain must be cleaned up immediately or risk permanently tarnishing the deck. Our fiberglass decking is composed of only glass fibers and the binding resin material, neither of which are intrinsically absorptive. It is sealed to ensure that no foreign matter enters the grating causing discoloration or premature failure (e.g. dry rot in natural wood, cracks due to ice expansion in composites, etc.). Likewise, other composite materials may be susceptible to mold or mildew, which can appear as black spots or gray circles and can be very difficult to eradicate.

Wood and solid composite deck must be routed out to run utilities or any other subsurface lines. With the open area provided by FRP panels these lines can be run easily and quickly. Should service be necessary, rather than hundreds of screws, our panels are easily removable (with an average of only 6 hold downs per 4&#;x8&#; panel) for fast and easy repairs to electrical, sewer, floatation, and other important components that may be contained below the deck. Additionally, panels damaged during service can be replaced in a matter of minutes. The open area also allows moisture and light to pass through the deck. In areas with high precipitation the accumulation of this moisture can create slippery and/or icy conditions increasing the chance of injury. The sunlight that is allowed to pass through to the sea floor, lake bed, or earth below promotes healthy growth of the area&#;s natural ecosystem.

With this in mind, once you decide on FRP decking, as you tally the price per square foot you can figure savings in maintenance over time. Items to consider that lead to these savings include but are not limited to the following:

1. Does Not Rot
2. Will Not Warp or Splinter
3. Never Needs Stripping, Staining, or Sealing
4. Reduced Labor for Installation and Repair

How FRP Powers Structural Longevity & Safety for the ...

Fiberglass Reinforced Plastic (FRP) is a versatile material for the utility and power market because it can be engineered to replace metal, concrete, and other materials in many different areas of a typical plant.

Common Areas to Include FRP Elements

  • Transmission Structures
  • Distribution Equipment
  • Storage and Containment 
  • Cooling Towers
  • Discharge Areas

Because it is electrically non-conductive and non-magnetic, it offers an added layer of engineering protection to reduce hazards associated with power generation and distribution.

Additional Benefits of FRP for Utility & Power Applications

  • Corrosion Resistant
  • Thermally Non-Conductive
  • Impact Absorbent
  • Flame Retardant
  • Invisible to RF & Microwave Transmissions
  • High Strength-to-Weight 
  • Low Maintenance (ROI after 1 maintenance cycle)
  • Easily Fabricated (lightweight, easy to cut, no welding)

Learn more about FRP solutions for Utility & Power here

Common Uses for FRP in the Utility Industry

Access Ducting and Trench Covers

FRP is an increasingly popular choice for ducting that allows quick access for inspection, maintenance, and additions compared to direct bury or overhead suspension. As a lightweight material, it is easier to install and easier to maneuver compared to other materials.

What about cable trench covers? Historically, these have been manufactured from heavy, reinforced concrete or metal grating. 

  • Concrete covers are heavy and unmanageable for workers leading to more personal injuries on the job. Cracked and crumbling concrete covers pose an additional risk. 
  • Metal covers and gratings are heavy, too, and will rust and corrode. Metal is a target for theft for its resale value, meaning trenches may be left exposed. 
  • FRP is lighter, durable, corrosion resistant, and stays in good condition for many years.

Bonus Feature of FRP Grates: Easy Fabrication

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Fiberglass reinforced plastic elements can be fabricated with simple carpentry tools and require no welding. The light weight makes it unnecessary for heavy-lifting equipment since a grating can be easily handled by two workers. 

Additional FRP Products for Utility Applications

HI Pultruded Grating

This high-glass concentration pultruded FRP product has been engineered to carry the forklift and tractor-trailer loads that traditional pultruded FRP grating products are unable to support, up to H-20 loading. - Ideal for applications where traffic will be crossing over the grating.

High Load Capacity (HLC) Grating 

HLC is a specially manufactured molded grating product that has been engineered to carry the forklift loads that traditional molded and pultruded FRP grating products are unable to support. It has a 48% open area for drainage and can be supplied with a solid top if needed. - Ideal for applications where traffic will be turning on the grating.

ENC Fencing & Screening 

Screening and security fencing systems made from FRP offer a non-magnetic, thermally and electrically non-conductive option to improve protection and security around high-voltage electrical equipment, machinery, and restricted areas.

Stairways and Structural Shapes

  • Stairways: An entire slip and corrosion resistant stairway can be created from FRP materials including treads, stringers, railing, and grating. 
  • Structural Shapes: A full line of FRP structural shapes is available including angles, channels, I-beams, wide flange beams, round tube, square tube, round rod, square bar, flat sheets, and concrete embedment angles. 

See FRP in Action in a Power Plant

As part of a renovation project, ABI in Quebec decided to add twelve new transformers at the plant's power station. The power station's newly installed transformers needed non-conductive railings, ladders, and platforms for the plant's electricity alimentation.

The engineering firm selected the following products:

  • Fibergrate's Dynarail® Railings and Ladder Systems
  • Corvex® Molded Grating
  • ISOFR Dynaform® Structural Shapes

Exceptional service and economical price were the deciding factors in ABI&#;s first 100% FRP project.

Need help with FRP Engineering & Drafting for your utility market project?

Leverage Fibergrate&#;s 50+ years of experience along with support from a Professional Engineer to save time and money from concept to completion. Contact us to learn more.

The company is the world’s best China High-impact fiberglass grating Company supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.