Precast Concrete Magnetic Sweepers

The Remoras magnetic sweeper is specifically designed to be attached to outdoor forklifts or graders or other equipment that operate in gravel or dirt yards like those found in many Precast Concrete Manufacturing Facilities and yards with severe ruts and potholes due to the equipment use, and whose yards also have debris problems that are causing flat tires.

If you want to learn more, please visit our website Precast Concrete Magnet Box.

Normal hanging magnetic sweepers like the Wrasse series can&#;t stand up to the pounding of hitting the ground over and over as the equipment wheels go into ruts and potholes, but the Remoras series can withstand frequent ground hits with no damage to the magnet housing itself.

The Remoras allows equipment operators to do their normal jobs while at the same time keeping the whole area clean of debris that would otherwise be causing flats on the equipment being operated or other vehicle traffic. It&#;s just too easy to do two jobs at the same time, saving money as well.

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For reducing cost of prefabricated direction&#;

1.Raw material cost

2.Labor cost

3.Machine cost

4.Transportation cost

5.Amortised cost of fixed assets

6.Die amortization cost

Qestion:How to reduce the prefabricated fixed assets amortized cost&#;Compared with the cast-in-place construction, the integral structure of the equipment has the advantage of price competition&#;

Cast in place construction of mechanical equipment and construction facilities are generally rented mode&#;No need to invest in fixed assets.Precast production workshop, the need for space, facilities and special mould.The site, plant, production facilities are basically fixed,After calculation, the general factory prefabricated housing investment, according to the annual production scale is about $74-$147 per cubic&#;For example, the construction of an annual output of 100 thousand cubic meters of the plant, the investment is about $,These costs need to be amortized over many years and included in the component cost

Mold in accordance with the characteristics of the project in general, in a certain number of repeated use will be scrapped&#;Current practices in Hongkong and Mainland China&#;the amortization cost of die is very high.In addition to improving production efficiency to reduce the cost of a variety of amortization&#;If you can make the mould structure is simple, universal, prolong the service life, can greatly reduce the mold amortization expense of prefabricated components.Now I will introduce from the die angle, the application value of magnetic device in the production of prefabricated components.

Mould for prefabricated external wall of Hongkong

1.The first picture shows that this type of mold with a large amount of steel

2.The second picture shows that the structure of the mould is very complicated

3.The third picture shows that this special mold can not be universal production

4.The fourth,fifth,sixth picture shows that mold consumes a large number of steel, amortization costs are high, the price of components sold to Hongkong up to $177 per ton.

Domestic and foreign comparison of prefabricated mould

Picture 1,2,3 show that Domestic prefabricated mould three defect&#;

1&#;The mould is complex in structure and high in cost.

2&#;Assembling and disassembling mould is time-consuming.

3&#;Component quality is difficult to guarantee.

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Picture 4,5,6 show that the Characteristic of prefabricated mould from XiWeiDe

1:mould which is used for over 20years from XiWeiDe

2:the Magnetic fixer from XiWeiDe

3:Universal adjustable beam mould from XiWeiDe

How to improve the prefabricated mold?

We first need to complete three steps, as shown in the first, second, and third pictures

1&#;Component modularization&#;Mould seriation&#;

2&#;Component standardization&#;Group vertical die production&#;

3&#;Structural simplification&#;Increase of efficiency&#;

Picture 4,5,6 show that different magnetic formwork and component&#;precast concrete magnetic formwork&#;Embedded sleeve magnetic fixer&#;Magnetic fixing device for embedded electric box.

Magnetic template products of Shine Magnetics

The role of magnetic fixing device

1.The magnetic fixing device is adopted to avoid the damage of the rigid platform, prolong the service life of the die and reduce the investment of the die, which is very important to reduce the cost of the prefabricated parts.

2.The platform panel is made of special steel which is not rust and can absorb magnetism. As long as the replacement of the mold can produce different products, the ability to achieve flexible production.

3.Further improvement of magnetic fixing device abroad&#;The further improvement of the magnetic fixing device abroad makes the material less, the suction is larger, and the cost is lower.&#;China is a big country of rare earth, has this condition completely&#;

Finally,As long as the breakthrough amortization cost of prefabricated components, to break the bottleneck cost of housing industrialization, and create favorable conditions for the promotion of industrialization of construction technology!

From &#;&#;&#;&#;&#;&#;&#;&#;&#;&#;&#;&#;

Peter Zhu

For more information, please visit Formworks Button Magnet.