Whether you are building your own LED fixture, fixing and retrofitting existing fixtures, or purchasing new LED lights, you will need to find the correct power source for your LEDs. You will either need a constant current LED driver or a constant voltage power supply (or a combination of both) in order to make your LEDs work properly. There are many different factors to consider when choosing a power supply for LED lighting. This post will go through those many factors and help you select the right power supply for your LEDs!
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FIRSTMake Sure you have control of the current to your LEDs
Most LEDs need a current-limiting device (whether that be a driver or resistors) in order to prevent LEDs from being over driven. This constant current driver or current limiting resistor is used to regulate current to the LEDs, keeping them running safe and maximizing their lifetime. LEDs electrical characteristics change as they heat up; if current is not regulated, LEDs will draw too much current over time. This overdraw of current will make LED brightness fluctuate, leading to high internal heat that will eventually lead to failure of the LED light. If you are building your own LED fixture or working with any of our component star LEDs, you will need a constant current device within your system. Most finished LED products or LED strip lights (that you would buy straight from the store) already have drivers or resistors built in to regulate the current. If you are unsure whether you need a constant current source, take a look at this helpful post in order to find out. If you dont have a current limiting device, finding a driver is your first step; but if your LED product already has current under control, you can follow this post in finding a constant voltage power supply.
A constant voltage power supply can be used to power LED lights that have resistors or constant current drivers already within the system. These types of products will typically call for a constant DC voltage. If you are powering from a battery or happen to have a constant DC voltage that is adequate for your lights, then consider yourself lucky. Nine times out of ten this will not be the case and you will need a power supply to convert your power to a safe DC voltage for your lights. For example, LED flex strips have on-board current limiting resistors (as you can see built onto the flex board base). If you wanted to install this in your car, you wouldnt need any power supply. Cars batteries give off 12VDC give or take. The 12V supply from the battery would be totally adequate for your lights. But in order to incorporate these strips in homes there is the need for an AC to DC converter that will take the 120VAC standard household voltage and convert it down to 12VDC.
So you need some type of constant voltage power supply that can convert your AC household voltage down to a safe DC voltage. There are many things that factor into finding the right power supply for your needs. First, we should lock down the power we require from our power source.
To get started, find out how many watts your light will consume. If you hope to run more than one light off of one power supply, you must sum the wattages up to find the total watts used. Make sure to have a large enough power supply by giving yourself a 20% cushion over the total wattage you calculate from your LEDs. This can easily be done by multiplying your total wattage by 1.2 and then finding a power supply rated for that wattage.
Say for example we have 4 runs of LED strips that run at about 12 watts each. Simply multiplying these will show that our system wattage should be right around 48 Watts. Now we can add the 20% recommended cushion on with 48 x 1.2 = 57.6 Watts. A 60-Watt (or higher) power supply will suffice for this project.
When building an LED fixture or replacing a bad power supply, it is important to first verify that the output voltage is compatible with the LEDs voltage. LED products with built in current regulators will usually be pretty good about specifying what input voltage should be used. For instance, a 12V power supply would be used with our LED flex strips as that is what they require.
Another common application is using high power LEDs with constant current drivers that require a DC voltage input. Say we have six Cree LEDs running off of a Mean Well LDD-H driver. Each LED runs at about 3.1 volts. With six of these our total voltage in this series circuit would be 18.6VDC. Typically, low voltage drivers like the Mean Well LDD-H work better if you have a small cushion over the voltage they require. For this setup I would use a power supply outputting at least 24VDC. Note that you should always make sure the low voltage driver in use (Mean Well LDD-H in this case) is rated for the voltage you want to input. The Mean Well LDD-H can take 9-56VDC so we are all set in this situation. Find more about calculating your voltage within different circuits here.
Also, be sure to make sure the power supply you select can handle the input power you have. Line voltage will change depending where you are in the world. Make sure you know whether you have low-line AC power (90-120VAC) or high-line AC power (200-240VAC). A lot of power supplies, such as Mean Well products, will be rated for the full range but it is always helpful to know your AC input and make sure that the power supply you use is suited for this.
If your LEDs are dimmable and you would like to adjust their brightness, make sure you choose a power supply that has dimming capabilities. Power supply specifications should list whether a power source is dimmable or not and what dimmer control type it uses. I will go over the two control types briefly:
PWM Dimming: Also known as pulse-width modulation dimming, can be used on all power supplies. Even the power supplies on our site that dont say dimmable right in the specs can be dimmed through wall mounted or remote PWM dimmers. This is because PWM dimmers go in-line with the strip lights, dimming on the 12VDC side of the circuit. PWM dimmers actually pulse the lights at high frequencies to change the perception of light to the naked eye. The higher the frequency, the brighter they will be.
TRIAC Dimming: This type of dimming allows for LEDs to be dimmed with standard dimmers. You must look to make sure a power supply qualifies for alternating current (TRIAC) dimming by checking the specs. Our current products that offer dimming controls like this are the Magnitude Dimmable Power Supplies. These power supplies work by varying the power on the AC side of the circuit via a TRIAC dimmer. The change in power that the dimmer creates on the AC input side will vary the voltage on the DC output and control the brightness of the LEDs. TRIAC dimmers can be found in common hardware stores. Most popular/recognizable brands would be Lutron and Leviton.
An important factor that cannot be overlooked when choosing your power supply is the area and environment that it will be used in. Power supplies operate the most efficiently if they are used within their temperature parameters. Power supply specs should include a safe operating temperature range. It is best to operate within this and make sure not to stick your power supply somewhere where heat can build up and go above this maximum operating temperature. It is generally a bad idea to stick a power supply in a tiny enclosure with no ventilation system. This will allow even the minimal heat produced by the source to build up over time and end up cooking the power source. So make sure the area isnt too warm or cold and that the heat cannot build up to damaging levels.
Each LED power supply will also have an ingress-protection (IP) rating. IP ratings consist of a two-digit code that indicates the size of solids and pressure of liquids that a power supply can resist. The first number refers to the size of solids that the unit can withstand, whereas the second number refers to the amount of liquid the unit can withstand. As each number increases, so does the level of protection. As the first number increases the product becomes protected by smaller and smaller objects (all the way down to dust particles) making it less susceptible to anything getting in and harming it. As the second number increases the product goes from being only protected in light rain to being protected in full immersion. Take a look at the helpful chart below and make sure you have a power supply with an IP rating that will protect your source from the environment it will be in.
The efficiency of a power supply tells the amount of power that actually goes toward making the LED light up. The higher the efficiency percentage of the power supply-the more power you end up saving. For LED applications it is a good idea to select a power source with 80% efficiency or higher. Check out Mean Well and Phihong power supplies for the most efficient selection as they have efficiency ratings running well into the 90 percentile.
When selecting a power supply for your LED project it is important to know where it needs to fit or be installed. If you wish to put it inside the product you are making, it has to be small enough to fit in the space provided. If it is outside the application, it should have a way to mount close by. There are a variety of power supplies offered in different sizes and shapes to fit your needs.
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It is easy to confuse these two ratings so lets make sure we have the hang of it now that we are towards the end of understanding LED power supplies. A Class 2 power supply is in accordance with limited power levels defined by the National Electric Code (NEC) and fulfills the Standard UL requirements. Class 2 power supplies are limited to 60VDC and 100 Watts. Since their power is limited, Class 2 power supplies cannot power as many LEDs as others outside the rating. This is where you must determine if you want to run a longer length from one power supply, or stick with the safety of a Class 2 power supply which are protected from fire and electric shock.
A Class II rating actually just refers to the input and output wires being double insulated. Class II drivers are popular as they do not require a ground connection.
Hopefully this post has been helpful in aiding you to find the right power supply for your LED lights. There are plenty of options to choose from so take your time and select the one that fits best in your situation and has the safety requirement from the area surrounding it so that it is set to last a long time. If you are looking for a place to start I would highly recommend Mean Well Power Supplies, they are a reputable brand with plenty of LED drivers and supplies with fantastic warranties.
For technical questions or if you need more help please feel free to call us at (802) 728- or . Our technical support team is available 8 a.m. to 5 p.m. EST Monday-Friday.
As much as you like, you cant mount all kinds of power supplies the way youd like for your project. Each power supply has its installation restrictions. You dont want to ignore these restrictions if you wish to continue using your unit at the optimum level.
As an example, well use a waterproofed power unit. You should install waterproofed power supplies facing up in a well-ventilated area. This mounting technique allows the efficient release of heat from usage.
If you ignore this recommendation, you risk power supply failure from overheating.
Our waterproof power supplies are much more lenient as far as mounting restrictions. These can be mounted sideways, upside down, or any which way, but they are not to be mounted in direct sunlight or in a manner that they are directly exposed to outdoor elements or in standing water. If installed outdoors, these power supplies should always be put in a weatherproof box.
Wiring is a critical aspect of a well-functioning power unit. Whenever you troubleshoot an issue, make sure to check your wiring for anything amiss. Even experienced experts can make mistakes when it comes to proper wiring. Watch out for exposed wires that are touching the ports of your power supply.
Also, as mentioned above, make sure that you have the correct polarity connections. If youre unsure if your wires connect in the correct polarity, you can do a check using a multimeter.
Most power units come with built-in protection for short circuits. This works because it causes an on and off effect on the power supply whenever a short occurs. Burnt or smoking wires are dead giveaways of short-circuits. This typically happens when loose wires make contact with one another.
Other causes include installing uncovered copper pads to a metal surface and having bridged solder joints.
Make sure that your unit configures in the correct setting for voltage input.
If you mistake not doing so, your power supply may run into some issues, some of which can be permanent. Irreversible damages occur if the unit runs at the wrong setting for an extended period.
Some power supplies come with internal switches to set input voltage settings. Make sure to use those switches to get your driver the proper input voltage.
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