Wire mesh is extremely versatile in its uses and can be manufactured to accommodate many different applications. Depending on your use, finding the right woven metal mesh or welded wire mesh for your project can be crucial. Check out this guide for tips on buying the best wire mesh the industry has to offer. Keep in mind, quality really does matter when it comes to working with wire mesh materials.
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Find Your Mesh Specification
Wire cloth fabrication can be molded to fit a variety of specifications. Knowing some specifics of the application you&#;re using it for can be very helpful in making sure you get the right mesh for your project. One of the largest deciding factors is the need for strength and durability in its application. For instance, if you are looking to invest in woven metal mesh to assist in allergy-proofing your home, a single-layer of wire cloth over windows will cleanse the air while ensuring proper airflow.
In addition to choosing between a single layer of wire mesh or multiple layers, you must also consider the size and shape you are working with. For instance, when working to create a filter product through wire cloth fabrication, choosing a very fine wire will allow for the optimal level of filtration to be achieved.
Understanding the mesh count, wire diameter and opening needed for your application is an important first step in making sure you find the wire mesh to fit your project. Additional tools can be used to help you find the right fit. For example, Lawrence Sintered Metals has a free wire mesh calculator that can help you determine what specifications you may need.
Choose Your Weave Type and Pattern
Once you have the basic specifications of the mesh you need, it may also prove beneficial to decide on your weave type and pattern. One of the main considerations in selecting a wire mesh is whether to select a woven or welded pattern. Woven mesh is more common overall because not all wires are suitable for welding.
Woven wire mesh&#;also sometimes referred to as woven wire cloth&#;is created by weaving wire strands in an over-under or under-over method to form different patterns with varying specifications. Some of the most common weave patterns for woven wire mesh are plain/square weave, rectangular weave, plain Dutch weave, twilled Dutch weave, and intercrimp weave. The weave pattern of mesh significantly influences what it can be used for. For example, plain square weaves are ideal for use in general-purpose applications, while Dutch weaves are more appropriate for use in air and liquid filtering applications.
Welded wire mesh is a sheet of metal wires arranged into a stable grid pattern, then welded at the intersections for durability. Welded wire mesh is cost-effective and highly customizable, with options for a range of materials, thicknesses, and grid patterns. Stainless steel is oftentimes the material used to create welded wire mesh, as it offers the highest performance, valued both for its strength and corrosion resistance. Applications that may call for stainless steel mesh for either functional or aesthetic purposes include filters for chemical and oil processing, air filtration, food service and medical filters and guards, and building facades.
Think About Your Application&#;s Conditions
When chosen correctly, wire mesh offers the strength and flexibility needed for its given application. It is important to select a material capable of withstanding the operating and environmental conditions. For example, in applications involving corrosive materials, stainless steel is a viable option. In general, stainless steel is one of the most&#;if not the most&#;commonly employed construction materials for wire mesh products. Typical alloys used include Type 304, 316, and 316L.
Do the Necessary Research
Just as you would with any other project, doing the research before you start is imperative. We encourage all users of wire mesh, especially those new to the industry, to familiarize themselves with the products, their terminology, and users. In addition, know where you can save money in the process. For example, to receive the best SQFT price, purchase a full roll of material. Standard rolls measure 100 feet in length, and when purchasing in this quantity, there is no extra labor cost and no cut to size waste.
Lawrence Sintered Metals Offers High Quality, Affordable Wire Mesh
Once you have all of your specifications laid out, all you need to do is find a wire mesh products provider. Lawrence Sintered Metals offers a variety of wire mesh products in woven and welded form, in different alloys including plain steel, stainless steel and galvanized steel, aluminum, copper, bronze, brass, Monel, Alloy 20, and many more.
At Lawrence Sintered Metals you can also send in your drawings, designs or descriptions to receive a quote. Contact Lawrence Sintered Metals today for more information on how to plan and purchase the highest quality, affordable wire mesh for your needs.
While some types of mesh are relatively easy to cut with tin snips or heavy-duty scissors, buying wire mesh cut to size can save DIYers time and money on their projects.
TWP Inc. offers in-stock products in various sizes, as well as custom wire mesh measured and laser cut in the exact dimensions and quantity you need. Here's what to know.
What Size Does Wire Mesh Come In?
Prefabricated wire mesh comes in many sizes as well as in sheets, rolls, and panels. That said, sizing refers to not only the overall dimensions but also wire diameter, opening size, and mesh count.
Wire Diameter: Sometimes called gauge, wire diameter is the thickness of a round wire.
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Opening Size: The size of the square or hexagonal holes is measured by the distance between the closest two parallel wires.
Mesh Count: This is the number of openings (holes) per linear inch on a sheet of metal mesh.
Check out our 101 Guide to Industrial Wire Cloth Terminology to explore more key terms.
Prefabricated Wire Mesh Panels, Sheets & Rolls
TWP Inc. carries an extensive selection of pre-cut wire mesh. When you browse our offerings, you'll find panels, sheets, and rolls of varying sizes, gauges, and counts, all in stock and ready to ship.
Not sure what type you need? You can shop by project and explore wire mesh suited for everything from pest control and fireplace safety to gardening and decorative applications.
Our blog offers a deep dive into using Decorative Wire Mesh for DIY Projects.
Customized Wire Mesh Services
Need a specific size or quantity? TWP Inc. quickly fulfills custom orders to precise specifications. The materials are often delivered faster than DIYers would have completed the measuring and cutting process on their own.
Though you might think a custom order is outside your budget, you'll be pleasantly surprised about our reasonably priced in-house services. There are no tooling charges or other hidden fees. What's more, getting the exact dimensions you need saves you money by eliminating the need to purchase extra material.
Expert Laser Cutting Services for Wire Mesh
With an ISO certification for laser-cut mesh fabric fabrication, you can expect quality workmanship with every order.
Our laser cutting technique guarantees:
Custom sizes and shapes in precise specifications with tight tolerance
Cutting through any metal mesh material (stainless steel, bronze, brass, copper, etc.)
Cutting through extra-thick wires and rigid panels
Industrial-grade finishes with minimal metal discoloration
Reduced sharpness on wire mesh edges
Beyond minimizing wasted materials, ordering custom mesh fabric with a tight tolerance (dimensional accuracy) can save you money by preventing damage during the installation process.
This is a terrific benefit in a wide variety of DIY projects, from automotive grills and cabinet door inserts to fireplace and insect screens.
Learn more about the Benefits of Laser Cutting Wire Mesh.
Get Quality Wire Mesh Cut to Size at TWP Inc.
TWP Inc. is committed to saving customers time and money by providing high-quality materials for every application. As a leading supplier of wire mesh for a wide array of DIY projects, homeowners, hobbyists, and crafters alike rely on our products and services.
Founded in in Berkeley, California, our woman-owned business has been fabricating metal mesh and hardware cloth for over 50 years. Whether you purchase pre-cut materials or request a custom order, you can count on quick turnarounds and fast, reliable shipping.
Want to have your handmade creations featured in our online gallery? Upload pictures to Instagram and tag them with #TWPWireMesh.