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Commercial epoxy flooring needs to be different than say residential epoxy flooring, as it will undoubtedly take a lot more punishment than it would inside a home. Take for example commercial epoxy flooring that is used in a garage where automobiles are repaired. First of course, there is the weight of the cars, the hot engines, the oil, the friction of their tires against the epoxy, and perhaps worst yet those dropped tools that fall out of a mechanic&#;s hands that with ordinary epoxy will gouge the flooring.
Or consider the commercial epoxy flooring that has to be put down at a kennel. This flooring needs to be hermetically sealed, as dogs will have sharp nails against the flooring, and unfortunately there will be both excrement as well as urine to deal with. If the commercial epoxy flooring is not properly sealed, even one tiny little pinhole would allow a plethora of germs and bacteria to grow underneath the floor resulting in malodorous smells and even encourage infections in their dogs. This is why, for instance, that tile is a very bad choice for a kennel. Tile means that there is grout, and grout will allow said germs and bacteria to grow at an alarming rate.
Then consider what hospital flooring must be like? They of course need to have flooring that is always extremely clean and of course the &#;right&#; floor is extremely helpful as far as infection control is concerned. Patients are already injured or in need of extreme care, and the workers need to be kept safe too, thus any commercial epoxy flooring utilized in a health care facility, hospital, or operating room needs to be completely slip resistant for both workers and patients.
Because, again we are referring to commercial flooring and not residential flooring, said flooring needs to be able to take a beating. Foot traffic is very hard on any epoxy flooring, thus it is imperative to find flooring that can &#;take&#; that kind of high foot traffic, such as a busy airport runway corridor, or the area where those taking an elevator or escalator would exit in a commercial store. Combine foot traffic with chairs on rollers, for instance as is found in side a laboratory, and that flooring needs to be the best it can be to take that without causing damage.
There is only one product that will adequately fill all the needs outlined above for a commercial epoxy flooring and that is Silikal. Amazingly, it will even set up within one hour so that no business needs to close for two to three days while the flooring dries! Created by Silikal years back, Silikal has had a chance to prove how long it will remain in service looking as if it had just been installed, and that length of time is positively amazing, for Silikal floors will outlast the buildings they are found in!
What makes Silikal so special? It&#;s the fact that it is made with enhanced MMA. The name of MMA is known as methyl methacrylate, but Silikal is the only company that has brought it one step closer to amazing by enhancing it. Yet it still retains its properties that enables it to be a no VOC flooring. That means that there are absolutely no malicious vapors or odors to contend with as it is being applied.
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The Benefits of Epoxy Coatings:
Epoxy coatings have become a preferred flooring choice for commercial environments, offering an excellent balance of functionality, durability, and aesthetics. From industrial warehouses to restaurants and elegant retail spaces, epoxy flooring provides a practical, cost-effective, and visually appealing solution that stands the test of time. Its unique composition not only ensures longevity and resilience against wear and tear but also offers an impressive array of design options to elevate the visual appeal of any commercial setting.
Furthermore, epoxy coatings are known for their ease of maintenance, making them a practical choice for business owners seeking both efficiency and style. It&#;s important to note that the performance of epoxy floor coatings depends on proper installation and maintenance. Hiring a professional installer with experience in commercial epoxy flooring is crucial to ensure the best results.
Whether planning a renovation or constructing a new commercial space, understanding the impact of your flooring choice is crucial. This article will explore the advantages of epoxy, coatings, the installation process, and how they can transform your business space into a dynamic and inviting environment.
The Advantages of Epoxy Coatings
Here are some of the key advantages of epoxy flooring:
Durability:
Epoxy floor coatings are renowned for their exceptional durability. They can withstand wear and tear in high-traffic areas, making them especially beneficial in commercial and industrial settings. The coating&#;s durability ensures the flooring remains intact and maintains its aesthetic appeal even in demanding environments.
Chemical Resistance:
Epoxy coatings resist oils, grease, acids, solvents, and industrial chemicals. This attribute is invaluable in facilities such as automotive repair shops, laboratories, manufacturing plants, and warehouses, where accidental spills happen regularly.
Aesthetically Pleasing:
Epoxy coatings are highly versatile in terms of aesthetics. They are available in a vast array of colors and patterns, allowing businesses to choose a flooring design that complements their branding or interior decor. The customization options enable businesses to create visually appealing, unique, and inviting spaces for employees and customers.
Easy Maintenance:
Epoxy floors are known for their easy maintenance. Their seamless and non-porous surface makes cleaning a breeze. Routine cleaning typically involves sweeping to remove debris and mopping with a mild detergent. This low-maintenance feature saves time and effort and contributes to cost savings over the floor&#;s life.
Slip-Resistance:
Safety is paramount in commercial spaces, and epoxy coatings can be tailored to include slip-resistant additives. This makes them suitable for areas where slip and fall accidents are a concern, such as kitchens, restrooms, and entryways. The added grip helps reduce the risk of accidents.
High-Gloss Finish:
Epoxy coatings can be polished to achieve a high-gloss finish. This glossy surface not only enhances the aesthetics of the space but also reflects light, which can lead to energy savings by reducing the need for additional lighting. The bright and reflective surface can create a more pleasant and productive working environment.
Longevity:
With proper installation and maintenance, epoxy floor coatings have an impressive lifespan. Their resilience means they can last for many years without showing significant signs of wear. This longevity reduces the need for frequent replacements, saving businesses money in the long run.
Moisture Resistance:
Epoxy coatings are moisture-resistant, which is especially beneficial in areas prone to water exposure or humidity. They create a barrier that protects the underlying concrete substrate from moisture damage, making them suitable for basements, food processing facilities, and areas where spills may occur.
Cost-Effectiveness:
While the initial installation cost of epoxy flooring may be higher than other options, its durability, long lifespan, and low maintenance requirements make it a cost-effective choice.
Epoxy coatings can be customized with safety features such as color-coded pathways, demarcation lines, and signage. These enhancements can improve safety in commercial spaces by guiding employees and visitors, promoting organized workflows, and reducing the risk of accidents or confusion in facilities.
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Epoxy Coatings &#; Installation Process
The installation process for epoxy flooring involves several steps and requires careful preparation to ensure a successful and long-lasting result.
1). Surface Preparation:
Surface Inspection: The first step is thoroughly inspect the existing floor surface, typically concrete. Any cracks, holes, or imperfections need to be identified and addressed.
Surface Cleaning: The surface must be cleaned to remove dirt, dust, grease, and contaminants. This is often done using industrial cleaners, degreasers, or mechanical methods like shot blasting or diamond grinding.
2). Surface Repair:
Crack and Hole Repair: Any cracks or holes in the concrete should be repaired using epoxy filler or patching compound. This step is essential to ensure a smooth and level substrate.
3). Primer Application:
A high-quality epoxy primer is applied to the prepared surface. The primer helps to bond the epoxy coating to the substrate, enhances adhesion, and prevents air bubbles from forming.
4). Epoxy Application:
Base Coat: After the primer has cured, the first layer of epoxy, known as the base coat, is applied. This layer typically has a thicker consistency and helps build the floor&#;s overall thickness.
Decorative Options (if desired): If you&#;re using decorative epoxy with color flakes or other design elements, this is the stage where they are applied. The flakes or designs are scattered onto the wet epoxy surface and may be sealed with an additional clear coat.
Top Coat: A clear epoxy topcoat is applied over the base coat. This topcoat provides the desired finish, whether it&#;s a glossy or satin appearance. It also acts as a protective layer, enhancing the floor&#;s durability and chemical resistance.
5). Curing and Drying:
After the epoxy is applied, it needs time to cure and harden. The curing time can vary but typically ranges from 12 to 24 hours. During this time, keeping the area free from foot traffic and contaminants is essential.
6).
Optional Additional Layers:
In some cases, multiple layers of epoxy may be applied for added durability and thickness. This is common in industrial or high-traffic settings.
7).
Final Inspection:
Once the epoxy floor has fully cured, a final inspection is performed to ensure it meets the desired quality standards. Any imperfections or issues are addressed at this stage.
Once the floor has passed inspection, it can be returned to service. This means allowing foot traffic, moving equipment, or placing objects on the floor, depending on the specific usage of the space.
8).
Regular Maintenance:
Establishing a regular maintenance routine is essential to ensure the longevity and appearance of your epoxy floor. Maintenance typically includes routine cleaning, periodic resealing or recoating, and addressing any damage or wear over time.
9).
Safety Precautions:
Throughout the installation process, safety precautions are essential, such as using appropriate personal protective equipment (gloves and eye protection), ensuring good ventilation, and following safety guidelines for handling epoxy chemicals.
*The exact steps and materials used may vary depending on the specific epoxy product, the manufacturer&#;s recommendations, and the conditions of the existing substrate.
In summary, epoxy floor coatings are a practical solution for commercial and industrial environments due to their strength, ease of maintenance, and highly customizable appearance.
The application process requires expertise and precision, resulting in a floor that can withstand the challenges of high-traffic, demanding environments while maintaining an attractive appearance. Professional installation is recommended to ensure the best results.
Transform Your Commercial Space with Epoxy Coating Solutions by Cleanstart Concrete & Coatings
Are you ready to elevate your business environment with a flooring solution that combines durability, aesthetics, and cost-effectiveness? Look no further than Cleanstart Concrete & Coatings, your commercial epoxy coatings expert.
We understand that your floor is more than just a surface &#; it reflects your business&#;s quality and professionalism. That&#;s why we provide top-notch epoxy flooring solutions tailored to your needs. Whether upgrading a warehouse, revitalizing a retail space, or setting up a state-of-the-art production facility, our professional team is equipped to deliver results that exceed your expectations.
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