There are two types of Ground Protection Mat, each serving a different purpose. Its important to understand the differences between each mat because each one serves a different purpose based on what your requirements are. And remember, if you choose Ground Nurse Mats, you can purchase a stainless-steel stillage for convenient mat storage.
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Super Heavy Duty HDPE Ground Protection Mats
Also known as HDPE, these ground protection mats hold up to 80 tonnes per axle load on even surfaces. They are ideal for heavy machines like cranes, mining machinery and trucks and can be linked together with connectors, holding each mat firmly in place. Weighing in at 39.95 kgs, they require two people to lift them into position with 4 6 handheld cut-outs depending on the brand you purchase. The ground protection mats are made of polyethene, a mixture of rubber and plastic that is heated at a high temperature and poured into molds. The high-density mats are 12mm thick and mm long and mm wide. Some companies use new materials, but Ground Nurse is environmentally conscious and uses only recycled plastic we recycle the old and make it new! Despite common opinions, this material is just as durable as new material. High-Density ground protection mats can withhold more weight due to the particles being denser and closer together. They come in standard black but are also available in different colours. These UV and weather-resistant mats make them ideal for any terrain and environment. The traction pattern on them varies depending on the manufacturer but Ground Nurse use the dot traction pattern for non-slip and stability purposes. These ground protection mats were designed to be flexible and can bend in half without breaking, a concept that we have tried and tested!
Heavy Duty LDPE Ground Protection Mats
LDPE ground protection mats are for smaller vehicles and are ideal for small and large-scale events as they are commonly used as walkways and temporary roads. They come with a patterned traction surface and 2 4 handheld cut-outs depending on the manufacturer. Ground Nurse mats have two hand-held cut-outs for easy transport and installation. They can withstand up to 10 tonnes per axle load on solid and even surfaces. These ground protection mats are also UV and weather-resistant and wont be weakened by hours in the sun. They come in standard black, although other manufacturers carry different colours. These Mats are lighter than the high-density mats and weigh in at 31 kg. They are mm long and mm wide, 12 mm thick with the traditional slip-resistant pattern. These types of mats are popular at large events, to stop grass from getting trampled, and for ease of access, for example, a sports arena or race track. Like the HDPE mats, the LDPE mats come with connectors to hold them together. These ground protection mats are also recycled and recyclable and are very durable, with the ability to bend in half without breaking. Easily cleaned and maintained, mats can be washed with water as with the high-density mats. These mats are a lighter density which meant the particles are further apart making them lighter in weight.
In conclusion, each mat will serve a different purpose depending on your needs. There are so many ways to use a ground protection mat if you know how they differ from each other and how each mat will suit varying situations. You can read more about the sustainability of our products here. The different ways to apply ground protection mats here, and more about the Ground protection mat itself here.
When building a work site plan, key factors include safety, efficiency, quality of equipment and budget. As you consider ground protection solutions for your construction or industrial work site, start with the following six questions to choose the correct product for your needs.
1. Should I choose wood or composite access mats?
You need a safe, stable, flexible and durable foundation to get your work done on time while protecting crews and equipment in all conditions and climates. Composite mats are engineered to provide that access.
Composite construction mats better protect workers and equipment, improve ROI and safeguard the environment at any job site. Consider the following benefits.
2. What are the ground conditions for the project?
Determine the surface you will build on: soil, mud, saturated, rocky, grassy, sandy, sloped, etc.
Composite mats conform more easily to uneven surfaces and can be joined with pins to build consistent work and access surfaces. The overlapping flanges and locking pins reduce gaps and breaks that lead to excessive wear and tear, damage to equipment and injury to workers.
Questions about the soil condition of your site, the bearing capacity of the sub-grade, the load and traffic requirements and duration of the project will all impact the number of mats and the configuration of your road or work site. These issues are best addressed by geoengineers or project managers prior to installation.
3. What is the application?
Is it a work platform or access road? Once you've determined the application, plan your starting point Point A and your ending point Point B. What are you using the road or platform for?
Factors can include:
- Changing terrain or sub-grade conditions for a longer temporary roadway
- Expected daily traffic on the matting
- Duration of project
- Need for passing or turn lanes
- Work site land restoration requirements
Create a site plan. Consult field training guides or an expert adviser about preferred layouts and order of mat placement for best performance for your conditions.
Consider whether you need heavy-duty, medium-duty or light-duty composite matting for the best return on investment. Signature experts have years of experience to advise on the best product for your project.
Are you interested in learning more about Durable Plastic Ground Protection Mat? Contact us today to secure an expert consultation!
4. What equipment is involved?
What trucks and heavy equipment will be operating on the installed roads or platforms during the same hours of operation? Will you need passing or turn lanes?
What is your heaviest piece of equipment?
Always ask for the performance specs and recommended load limits before choosing ground protection to keep your personnel and equipment safe.
For example, the largest and heaviest telescoping cranes have specific safety requirements for ground protection.
5. Are there any requirements or site regulations regarding cross-contamination of chemicals, toxins or invasive plants, stormwater runoff or other restrictions?
Environmental regulations in some states or for sensitive sites often require composite matting to ensure that no invasive species or cross-contamination of site-related waste or debris reach the ground.
Research any restrictions for the area you're working in and ensure you understand the requirements for your project before setting up.
Composite mats can be pressure washed before or after removal, reused and transported to new work sites without fear of cross-contamination. Wood mats absorb water and contaminants and cannot be easily or effectively cleaned.
If toxic liquids are present that should not reach the ground, use a waterproof protective layer or geotextile first before placing mats on-site.
6. Do you plan to re-use the ground protection for another project or transport it to another location?
If yes, understand the reusability and ROI benefits of high-quality composite matting compared with wood matting that can save you time and money over the course of the project and subsequent projects.
Composite mats are consistent in quality, dont rot, split or lose strength when wet. They are lighter in weight and require fewer trucks to move.
Companies can transport more composite mats than wood mats on each truck, reducing shipping, labor and fuel costs and saving valuable time in tight operations schedules.
Because composite mats limit damage to the work site, crews also spend less time on cleanup repairing rutting or soil compaction issues on affected property.
Learn more about our leading construction and industrial matting MegaDeck® HD+, SignaRoad® and DuraDeck®.
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