Syndent can manufacture both standard carbide burr and specialty carbide burrs. You can have industry carbide burr, dental carbide burr, surgical carbide burr, nail carbide burr, podiatry carbide burr, carving carbide burr from Syndent. Please send your full requirements. We will mail you the competitive carbide burr price list.
The company is the world’s best wholesale tungsten carbide rods supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
You can custom your own logo and label. Syndent will help mark it on your carbide burr shank and stick it on the box. You will have a unique sign by yourself. Syndent excellent quality must help you to be the famous carbide burr supplier in your area.
Syndent has a large carbide burr manufacturing capacity. There are 40 sets of CNC machines in our company. We can manufacture more than 5000 pieces of carbide burr every day. Syndent can help deliver the carbide burr to your address very fast.
Syndent helped many carbide burr wholesalers and distributors replace world-famous brands in the last 10 years. Furthermore, United States manufacturers source carbide burr from Syndent too.
We have plenty of carbide bur manufacturing & service experience. Syndent is your most ideal carbide burr manufacturer.
Get an instant quote for Your next carbide burr order now!
This comprehensive guide answers all questions you have been asking about tungsten carbide burr.
Whether you want to learn about the uses, benefits, sizes, material, safety measures, and customization options; you’ll find everything here.
Keep reading this guide if you want to be an expert in tungsten carbide burrs.
This refers to a rotating tool designed from a naturally toughest material used in a wide range of applications.
The design of tungsten carbide burr allows it to rotate at ultra-high speeds to enable it to manipulate the particular workpiece it’s working on.
You can use this tool in many functions, including grinding, drilling, deburring, shaping, cutting, enlarging holes, and removing excess materials.
Tungsten carbide burrs are widely used in various industrial applications, including engineering and metal fabrication. The shank of them are standard size like 1/4 inch(6mm), 1/8 inch(3mm), 3/32 inch(2.35mm), 1/16 inch(1.6mm), etc. So you can fit Syndent tungsten carbide burrs with the popular grinders like dremel, bosch, and so on.
Tungsten carbide burr is used in a wide range of applications across different industries.
The common functions where you can use this tool, however, include the following;
Deburring – This is the process of removing any unwanted piece of material from a workpiece after a modification process.
It involves removal of burrs or sharp edges from the workpiece to obtain a smooth-surfaced edge.
Leveling – It refers to the process of creating a flat and even surface of workpiece material you are working on.
Milling out – This is the act of removing unnecessary materials from a larger workpiece component you are working on.
Grinding – It refers to an industrial process, which involves removal of unnecessary pieces of materials from a workpiece.
Tungsten carbide burr rotates at high speeds resulting in cutting the material off the workpiece.
Cutting material– You can use this tool to slice, size, and shape the workpiece components into the required dimensions.
Work on weld seams – Tungsten carbide burr is also essential for working on weld seams. It helps in removing the weld seams and leveling, thus resulting in a smooth and even surface.
Enlarging holes – It is the process, which involves expansion of hole sizes on a particular workpiece material you are working on.
Ideally, tungsten carbide burr is a versatile tool for machining, which you can use in different applications in various industries.
Even so, the particular use of this tool is largely dependent on precise type of tungsten carbide tool you are using for the process.
Tungsten carbide burr offers a variety of benefits in different industrial and machining processes you involve it.
Some of such advantages include the following;
Ideally, the tungsten carbide bur grades are often selected specifically for every rotary file model and its specialized design.
This allows it to attain high removal rates hence providing desirable results on your workpiece. Moreover, it allows you to save more money and time.
When properly used and maintained, tungsten carbide burr can have about 50-100 times longer tool life than an ordinary HSS file.
This is advantageous since it guarantees reliability and performance at the same time.
Tungsten carbide burr is extremely hardy hence making it ideal to use in a variety of applications across different industries.
You can use it in applications such as aerospace, automotive, casting, and precision engineering, among others.
Tungsten carbide burrs are manufactured and supplied in different standard and custom sizes and shapes.
You can also find some in long, flexible, or double-ended versions to fit the needs of most specialized processes and applications.
Tungsten carbide burrs yield better efficiency in different applications, given these tools are designed with high concentricity.
You also get to obtain excellent dimensional accuracy, allowing you to obtain workpieces with the required dimension.
It also creates a relatively comfortable working with somewhat less noise and reduced vibration.
In such regard, you can be certain of attaining an even and smooth workpiece preparation effortlessly.
Purchasing and using tungsten carbide burr, especially in bulk, is seemingly affordable and economical.
Ultimately, you’ll end up saving a considerable amount of money and time even when operating on a budget.
There are several elements involved in the overall manufacturing process of tungsten carbide burr.
While at it, diligence becomes a necessity to make sure you get the desired result out of this process.
Here is a step by step process of tungsten carbide burr manufacturing;
When manufacturing this tool, you can combine different elements with tungsten to enhance its strength.
Even so, you need to ensure that each chemical compound meets the specific minimum quality requirements.
Therefore, you must assess all the raw materials you want to use to ensure they meet minimum production specifications.
It refers to the process of joining two or more metals by melting and flowing filler material in the joint.
Brazing is the second step in burrs manufacturing and entails using silver as the primary brazing compound.
This is the step that follows immediately after brazing since it involves jump testing.
The essence of balancing in tungsten carbide burr manufacturing process is to help in attaining the tolerance level of less than 0.1 mm.
In this step, analysis of the hardness of the burr bit becomes core.
Bending, in this case, is vital because it makes it possible for you to experiment with the strength of this tool by bending it to a specific extent.
This step essentially involves working on the tungsten carbide burr to ensure it attains the particular predetermined shape.
In many instances, shaping is often done by pressing the workpiece accordingly.
This is the step involving grinding on the tungsten carbide burr teeth after approval of the teeth.
In essence, this step helps to allow the tool to obtain an even surface.
This step majorly entails creating a smooth, even, and shiny surface by rubbing the tool against a machining component.
The essence here is to help attain a cleaner surface that provides a specular reflection on the tungsten carbide burr.
Polishing also plays a critical role in reducing diffuse reflection to minimal levels.
This is the final step in the manufacturing process of tungsten carbide burr.
It entails enclosing the tool in a particular type of package to await distribution, sale, or storage.
At this stage, you can choose whether to make your custom logo and label it on the case.
Yes.
In many instances, tungsten carbide burrs are designed for use in a wide range of applications in different industries.
What the manufacturer requires here is a prototype design of your preferred custom tungsten carbide burr.
In this sense, it means you’ll always need to get a tool, which suits your specific needs.
The essence of manufacturing a custom tungsten carbide burr is to make sure you get the right pieces for your application.
There are numerous elements you need to factor in when selecting an ideal tungsten carbide burr manufacturer.
Some of the important elements to always look into including the following;
Reliability – Always ensure the manufacturer is trustworthy and always delivers as promised.
This enhances convenience in various aspects and also helps in strengthening the business relationship.
Experience – An experienced manufacturer can easily solve any issue surrounding the production of your tungsten carbide burr.
Such manufacturers know witty ways of approaching any issue with ease.
Facilities – An ideal manufacturer for this tool must have all the necessary tools, equipment, and machinery.
This helps in enhancing the overall production process and also guaranteeing quality products.
Artistry – When selecting a suitable tungsten carbide manufacturer, ensure they have enough staff capacity.
A sufficiently knowledgeable staffed manufacturer makes it easy for you to obtain your order within the specified timelines.
Accreditation – An important element you must always consider when choosing a manufacturer for this tool is certification.
The company must have relevant approvals from respective regulators of this trade.
Variety – A suitable manufacturer should be in a position to produce as many varieties of tungsten carbide burrs as possible.
It shows flexibility and can as well customize the pieces to suit your demands.
The cost of purchasing tungsten carbide burr is dependent on a variety of factors.
One of these factors is whether you are going for standard or custom designs.
Of course, standard designs are a bit cheaper than custom designs.
Another factor is the quantity you are purchasing at a particular time.
Most manufacturers of tungsten carbide burr often offer discounted rates on bulk purchases.
It, therefore, shows you’ll get these components at cheaper rates when you buy in bulk than when you purchase a few pieces.
Tungsten carbide burrs are also available in different grades.
Superior grades are obviously, more expensive compared to relatively inferior grades.
The specific supplier you are purchasing this product from also determines the ultimate price you’ll pay for this component.
Of course, different suppliers often peg their pricing model for this component based on varying factors.
When you are buying from abroad, you need to consider possible customs duty and freight charges.
Technically, the price for tungsten carbide burr is not fixed and instead depends on numerous factors, as described herein.
Tungsten carbide burr cuts come in two major types of cuts, which include the following;
This is the type of cut where the tungsten carbide burr has a right-handed spiral flute.
It is common, especially with materials such as stainless steel, cast iron, copper, hardened steel, and ferrous metals.
Also known as one flute, it removes materials relatively fast hence ideal for deburring, heavy stock removal, and milling among others.
This is the type of cut where the tungsten carbide burr tends to be used on both ferrous and non-ferrous metals.
It has more cutting edges and often removes material from the workpiece faster.
Double-cut tungsten carbide burr is the common cuts likely to see you through most applications.
In some instances, this type of cut is referred to as Diamond-cut or cross-cut.
This cut often leaves a comparatively smoother surface than a single cut.
The reason here is that the former usually produce smaller chips as they cut away the material.
It is ideal for deburring, medium-light stock removal, finishing, and cleaning applications.
In most instances, the size of tungsten carbide burs is often measured from the perspective of its shank.
This refers to the mount of your burr, which fits into the specific tool you’re using.
In simple terms, it is the opposite end to the working part of the tungsten carbide burr.
The common sizes you will always find for this type of tool include;
Nevertheless, this doesn’t in any way portray that you can hardly find tungsten carbide burrs in other sizes.
This tool can be designed in different sizes to meet your specific application requirements.
In other words, there is no limitation when it comes to configuring the ideal size of tungsten carbide burr.
Yes.
There are a few but common finishing treatments you can always apply on the surface of tungsten carbide burr.
However, the specific type of surface finishing treatment is dependent on the particular application of the tool.
It thus implies that various tungsten carbide burrs are treated using different types of surface coatings.
The common treatments you’re likely to come across include the following;
Tungsten carbide burr can work on a host of materials.
Such materials come in different forms, such as plastics, rubber, wood, and metals among others.
The common ones include;
The most important element to understand in this case is that various types of tungsten carbide burrs are designed for specific materials.
Therefore, you can only get desirable results when you use specific tools designed for a particular material.
This rotating tool comes in a wide range of varieties.
Of course, this is essential because it makes it possible for you to get the most suitable one for your needs.
If you are looking for more details, kindly visit Carbide Blanks Round Prices.
Some of the common varieties you’re likely to find when shopping from tungsten carbide burr include;
This component is an effective way of realizing mechanization in various handwork operations.
There are numerous applications of tungsten carbide burr. However, the main applications include the following;
These two types of tools vary on several grounds, including the following;
High-Speed Steel (HSS) contains lots of tungsten and cobalt, forming a special class of highly alloyed steel.
A tungsten carbide burr, however, consists of carbon compound and any other alloy metallic element.
In terms of speed, tungsten carbide burr has a 4-7 faster-cutting speed more than High-Speed Steel.
When it comes to strength, tungsten carbide burr is relatively hard hence having a longer tool life and faster cutting data compared to HSS.
In regards to pricing, HSS is seemingly less expensive than tungsten carbide burr.
This makes HSS an ideal option for high-mix, low-volume applications.
In terms of longevity, tungsten carbide burr is more durable than HSS.
In essence, the former has excellent wear resistance hence resilient and less brittle than the latter.
In general, tungsten carbide burr is relatively durable.
It is formed from a combination of tungsten, which is naturally a strong element, and various chemical compounds.
This makes it much harder, resilient, and wear-resistance.
It makes the tool have a longer tool life enabling it to last longer than standard HSS tools.
Ideally, this depends on the specific material combined with tungsten to form the ultimate carbide burr.
In general, tungsten is recyclable, and research indicates that 30% of tungsten material is recycled every year.
Most of the tungsten processing industries can as well recycle almost every type of tungsten-containing scrap and waste.
It thus explains that most of the compounds used for making tungsten carbide burr are highly recyclable.
However, there are a few other compounds, which cannot be recycled hence ending up in landfills once they wear out.
Technically, the ideal speeds for operating tungsten carbide burr vary depending on specific material you are using it on.
It can as well vary based on the contour you are producing.
However, it is recommended not to exceed speeds of 35,000 RPM.
If you notice the burrs are chipping easily, it could be due to low speeds.
Where possible, ensure to start the burr off slow and gradually increase the speed as you go along.
High speeds will always prevent clogging in the flutes of your tungsten carbide burr.
It is always recommended to allow the tungsten carbide burr to do the work.
If you have to apply any pressure in the process, ensure it is little. In case you apply much or excess pressure, the cutting edges of the flutes will chip away.
In other instances, these chips may become too smooth faster, thus reducing the tool-life of your tungsten carbide burr.
When selecting a suitable tungsten carbide burr, it is always vital to pay attention to various details.
Some of the useful elements you should always consider include the following;
Excellent dimensional stability – It should be able to maintain its original dimensions irrespective of the conditions it is subjected to.
Excellent weathering ability – Ensure your preferred tungsten carbide burr can resist a wide range of weathering and environmental aspects.
Lightweight – This tool should also be lightweight since this is critical for enhancing overall performance due to reduced operational weight.
Versatile – An ideal tungsten carbide burr can be used in a wide range of applications but still provide desired results.
High tensile strength – A suitable tungsten carbide burr should be extremely strong to work on any material without breaking.
Hard-wearing – The material used for making this tool should be hardy enough to prevent it from wearing out faster.
Fit to the application – You have to make sure the specific tungsten carbide burr you are buying matches the needs of your specific application.
When operation a tungsten carbide burr, here are some of the critical safety measures to put in place;
Several factors influence the average turnaround time for manufacturing tungsten carbide burr, including the following;
Designs – It is quite faster to produce standard designs compared to custom designs.
In essence, the former hardly requires several processes and machine set-ups such as the latter.
MOQ – The quantity of your order determines the duration it takes to produce these components.
If you order a relatively small quantity, it will be faster to receive it than ordering a large quantity.
Pending orders – Most manufacturers always process orders on a first-come-first-serve basis.
It thus implies that the turnaround time for your order will depend on the number of orders ahead of you.
However, you can always contact the company in advance to arrange for a rush order service.
In this case, your order will likely take a shorter period but at an added cost.
There are various quality standards, which the manufacturing process of this tool needs to comply with.
Some of the common ones, however, include the following;
ISO 9001 – This refers to a global quality standard measure, which approves management systems and processes of an entity.
In this case, ISO 9001 exhibits the manufacturer’s ability to produce tungsten carbide burrs, which conform to customer and regulatory needs.
PMPA – It is a quality standard body responsible for overseeing production of different types of precision tools, including burrs.
ASTM – This is a quality standard body, which develops and implements voluntary control accord to products and systems technical features.
CE Mark – This quality standard approves manufacturing of tungsten carbide burrs conforms to the outlined safety, health, and environmental standards.
Syndent is the leading manufacturer of tungsten carbide burr in China.
It is the best company to consider when looking for these components. Some of the reasons making Syndent an ideal choice includes the following;
We control all the aspects of tungsten carbide burr manufacturing process under traceable principle. This is essential because it enhances the quality of the final product from the start to the end of the process.
At Syndent, we can manufacture any type of tungsten carbide burr that fits your application requirements. In principle, we can customize the rotating tool to suit your needs. Nevertheless, you can also get standard tungsten carbide burrs at wholesale prices.
We can as well manufacture your brand of tungsten carbide burrs. In this case, you only need to provide a prototype sample of your brand, and we’ll produce precisely what you need.
Syndent has a hi-tech laboratory for testing all the samples before approving the suitability for making tungsten carbide burr. This guarantees high quality and a durable tool for your respective needs.
We also offer technical support, and email inquiries are responded to within 24 hours of receipt. This is vital since it makes your work easier if you experience any technical issues when dealing with these tools.
At Syndent, we design and manufacture a range of Tungsten carbide burrs depending on your unique specifications and requirements.
Our Tungsten carbide burrs are uniquely designed with the highest precision requirements.
Contact us for the best prices on Tungsten carbide burrs.
Miller Carbide is an experienced manufacturer of tungsten carbide customized parts started from 2008. Our products cover carbide grinding jars & mortars, carbide grinding balls, carbide pegs, carbide static & dynamic rings, bead mill disks, carbide stirring rods, carbide static & dynamic jaws, carbide crusher plates, carbide grinding discs, carbide rotors, carbide roll rings, carbide guide rolls, carbide burrs, carbide sleeves & bushings, and other customized wear-resistant components for valve and pumps ect. With years of tungsten carbide engineering and manufacturing experience, we can concentrate our skills to the development of customized products for a wide spread of wear applications in milling & crushing industry.
Unlike other suppliers, Miller operates with three disciplines: Engineering, manufacturing and after sale service support. This means we are able to improve the efficiency of your machine and tools with customized products and direct access to the manufacturer. Miller Carbide works closely with its customers to ensure their requirements are designed efficiently and suitable for application. We can design the components needed from drawings or delivered samples.
We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. We are sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force.
1. How long is your delivery time?
We can arrange the shipment within 3-5 working days upon receipt of your payment for any sintered blanks stocked items. As for the mass production order or the customized products, we will need 10-30 days production leadtime and indicate the delivery time on the Proforma
lnvoice.
2. Can l get a sample from you for Quality checking? Is it free of charge or need pay ?
Yes, we can offer the sample for free of charge with freight collected if we have in stock.
If the sample is special or non-standard shaped, we will charge you only the basic production costs accordingly.
3. What's grade should I choose for the product?
If you have no idea about the grade, please kind to provide the information of the usage of the product, our technical team will suggest the most
suitable grade for you.
4. Do you use recycle materials?
We insist on quality come first, all the products are made of virgin raw materials.
5. Can you make the goods according to my sample or drawing ? What's your (MOQ) minimum order quantity?
Yes, We have a group of experienced technical personnel, advanced mould production equipments. Our R&D teams were graduated from
University, and our technical R&D team lead by Doctors of Powder Metallurgy and Professors.
For the customized item we quote the MOQ individual; For the standard items in stock, we have no limitation on the MOQ .
6. Can I negotiate the Prices?
Yes, we can consider the discount for bulk orders.
7. Can you give warranty of your products?
Yes, we can give you 100% satisfaction guarantee on all items. We have the independent inspection department with the complete
advanced product quality testing instrumentation to carry out IQC, PQC, FOC, and the detailed inspection pictures and testing report will be available and sent to you for confirmation before delivery.
In case there was any quality problem, just please kindly to provide the pictures to show the problem by email. We should be 100% responsible for our problems and provide you the replacements at our costs.
Contact us now! Get your free quote!
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