Industrial steel pipes need regular maintenance. Dirty steel pipes also need to be cleaned in time. However, there are many ways to clean steel pipes on the market. Are you confused about how to choose a steel pipe cleaning method?
Goto Ziheng to know more.
The pneumatic steel pipe cleaning method saves time and effort. It uses compressed air as the power to send a sponge projectile that is 10% larger than the inner diameter of the pipe. The sponge projectile will move along the inner wall of the steel pipe at high speed, and rub the steel pipe wall fully and strongly to clean the steel pipe wall. If the pipe does not change in diameter, a pipe can be cleaned in a few seconds. The sponge has good elasticity and is not limited by the shape of the pipe, and can be freely deformed in the pipe. 90-degree angle, &#;T&#;-shaped joints, chain-shaped, &#;U&#;-shaped steel pipes, and serpentine multi-bend pipes can all be fully launched into the water, which makes up for the shortcomings of insufficient high-pressure water and chemical cleaning.
Chemical flushing of steel pipelines uses cleaning agents for flushing, which is easy to corrode steel pipelines and will leave cleaning agent residues. Physical methods are relatively better. Temporary transformation of steel pipelines can be carried out, and circular chemical cleaning can be carried out from both ends of steel pipelines with temporary steel pipelines and circulating pump stations. This technology has the characteristics of strong flexibility, no requirement on the shape of steel pipes, fast speed, and thorough cleaning.
High-pressure water cleaning: Use high-pressure water jets above 50Mpa to perform high-pressure water jet stripping and cleaning on the dirt on the inner surface of steel pipes. This technology is mainly used for short-distance steel pipes, and the diameter of steel pipes must be greater than 50cm. The technology has the characteristics of high speed and low cost.
The above are the three common cleaning methods in industrial steel pipeline cleaning. After a detailed comparison, the sponge projectile cleaning method has fast cleaning speed, simple operation, and low cost, which is still very cost-effective.
Post time: Mar-14-
Choose high-quality pipes
Avoid metal-to-metal contact
Don&#;t move them too much
Inspect them thoroughly
Clean and polish them regularly
Repair broken pipes
Replace damaged pipes
Steel pipes are utilized for a variety of things in many industries. They&#;re commonly used in water supply systems, plumbing, construction, natural gas systems, shipbuilding, and sewage systems, as well as in the textile, agriculture, manufacturing, and energy industries. Because they&#;re so common, it&#;s usual for people in these industries to wonder how to maintain steel pipes. After all, making sure your pipes are in top shape is key to ensuring that they do their job properly, whether it&#;s to transfer water or gas from one place to another, or to hold the weight of construction workers in the form of pipe scaffolding. If you&#;re one of these people wondering, look no further, for we&#;re about to give you a step-by-step guide on making sure your pipes retain their quality.
Before Laying Out the Pipes
True maintenance starts before your pipes are even laid out. You can avoid a lot of issues before you even start by choosing the right pipes in the first place. Do your research regarding pipe quality and read reviews, or leverage your network and see what others in your industry have to say about the pipes you&#;re considering.
The ideal steel pipe supplier is someone who utilizes only the best material available from all over the world, yet makes its products affordable. This dedication to quality and consideration of your concerns should be tenets in your decision-making process.
When determining how to put the pipes together, remember to lay them out in a way that will avoid as much metal-to-metal contact. This is because when metals collide or rub against each other, or even if they are stuck together improperly, unwanted friction can occur, causing damages like scratches and dents.
Contact between or among pipes may additionally cause corrosion to spread, so you want to avoid this as much as possible. Of course, choosing pipes that don&#;t corrode or rust easily is step one, but you need to do your part to limit that as much as possible, too.
After Laying Out the Pipes
Anything that is not secure can be a recipe for disaster when laying out any kind of structure, and your pipes are no different. Loose or dangling pipes are quick to damage because of friction, jolting, or displacement. They&#;re also a hazard to anyone working close to the pipes, and increase the risk of accidents.
Conduct regular inspections on your laid pipes to make sure there is no rusting, corrosion or damage going on. If one of these issues is already happening, usual inspections can help you rectify the issue fast and remedy the situation before it gets worse.
For example, like we said earlier, corrosion spreads rather quickly between metals in contact. That means that if you replace the corroded pipe immediately, there&#;s a smaller chance that its neighbors will be damaged as well.
Maintaining Pipe Quality
Naturally, you have to make sure your pipes are in top shape after every inspection. The first step is to clean and polish them to prevent dirt and grime, especially in hard-to-reach places. This will additionally prevent rust and corrosion, and reduce the risk of slippery or dirty pipes.
You can ask your pipe provider how to go about cleaning, polishing, and lubricating specific kinds of pipes. They&#;ll be the best people to ask, since they know the products in and out.
As we stated earlier, identifying a problem early allows you to rectify it quickly. Such is the case for minor damages and quick repairs. Minor damages can be easily fixed with sealants or plumber bandages, for example, and don&#;t require you to call for outside help.
For some pipe repairs, however, you can&#;t do it on your own. Consult an expert and get professional help if the maintenance involves issues you can&#;t handle, or you don&#;t have the resources to go about fixing the damage.
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If the worst occurs and you&#;re forced to replace your pipes, you can and you should. Broken pipes lead to accidents, issues, and more often than not, more broken pipes. So don&#;t hesitate once you see that a problem is beyond repair. Replace them with better, more durable steel pipes that will solve your issue and save the situation.
If you&#;re from one of the industries that utilize steel pipes, you&#;ve probably experienced a problem or two with your pipes before. Follow these tips on how to maintain steel pipes to ensure that you can circumvent or fix these problems in the future.
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To understand the reasons you would need a galvanized steel pipe, you should first ask what is galvanization? Galvanization is the process of adding a protective coating made of zinc to iron or steel to help prevent rusting. With this layer of protection pipes can be used in outdoor areas, and can withstand the harm from some of the environmental effects. Galvanized steel pipe is used in many outdoor applications such as fencing, fence posts and water-supply pipes.
The main process for galvanizing a pipe is the hot-dip galvanizing. This is where you take the steel pipe and dip it in a bath of liquid zinc. The coating is made by a metallurgical reaction between the iron in the steel and the liquid zinc. This process was started in and provides corrosion protection for pipes at a reasonable cost. The steps for hot-dipping are first to use caustic cleaning, then rinse, next would be the pickling, followed by another rinse. After the rinse, the metal is dipped into flux solution then taken out to dry. Next would be the zinc bath, followed by cooling and inspection.
By using a galvanized pipe, you can avoid the cost of maintaining and replacing corroded pipes. With galvanized pipe, your pipes can last a lot longer than a non galvanized one, which will save you money. If you need galvanized pipe for your next construction project give Detroit Nipple Works a call at 1.888.698. or request a quote through our easy form. At Detroit Nipple Works, we can supply you with everything you need from galvanized pipes to valves and fitting, call us today!
We supply galvanized steel pipe to industries all across the United States. From New York to California east to west or Minnesota to Texas north to south. We can fulfill fast and ship directly to your location.
Posted In: Galvanized Pipe, Pipe
Tags: Durable Pipe, galvanized pipe suppliers, galvanized steel pipe, Pipe - Galvanized, steel pipe
As manufacturing processes have evolved and become more complex, steel buyers&#; options have expanded to suit many unique needs across a variety of industries.
But not all types of steel are equal. Piping industry professionals can become better buyers by examining the types of steel available today and understanding why some steels make great pipe and others do not.
This rundown should help.
Steel is created when carbon is added to iron, which is relatively weak on its own. In modern industry, carbon is the most prominent additive to a ferrous material, but alloying elements of all sorts are common.
In fact, alloying elements are common even in piping products still considered to be carbon steel.
According to the American Iron and Steel Institute (AISI), ferrous material is designated as carbon steel when its core makeup is specified to include no more than 1.65 percent manganese, 0.60 percent silicon and 0.60 percent copper and when no minimum content is specified for other alloying elements.
Carbon steel pipe enjoys wide use across many industries due to its strength and ease of workability. Because it contains relatively few alloying elements and in low concentrations, carbon steel pipe is relatively inexpensive.
However, it isn&#;t suited for extreme temperature or high-pressure service because the lack of alloying elements makes it less resistant to the accompanying stresses.
Alloy steels are what they sound like: Steels that include specified amounts of alloying elements. Generally, alloying elements make steels stronger and more resistant to impact or stress. While the most common alloying elements include nickel, chromium, molybdenum, manganese, silicon and copper, many others are used in the production of steel.
There are countless combinations of alloys and concentrations in use in industry, with each combination designed to achieve specific qualities.
High-alloy types of steel are favored in the piping industry for service in extreme conditions, whether it be in hot or cold conditions or subject to rough use. That&#;s because the combination of chemistry and proper heat treating can yield strong yet ductile pipe that can take a beating. The oil & gas and power generation industries often favor alloy pipe due to its toughness.
Alloying elements also impart increased corrosion resistance to steel pipe. That makes it a leading choice for chemical companies as well.
The term is a bit of a misnomer. There&#;s no one combination of iron and alloying elements that makes stainless steel what it is. Instead, stainless steel refers to the fact that products made from it do not rust.
Alloys in stainless steels can include chromium, manganese, silicon, nickel and molybdenum. These alloys work together to interact with oxygen in water and air to quickly form a thin but strong film over the steel that prevents further corrosion.
Naturally, stainless steel pipe is used in any industry where corrosion protection is necessary. While stainless steel pipe is essentially alloy pipe by another name, it is not well suited for extreme service unless it&#;s been appropriately heat treated to increase strength and impact resistance.
Due to its aesthetic appeal, stainless steel is often chosen if pipe must be visible in public or professional settings.
Tool steels are what turn other types of steel into products or equipment used in industry. They must be incredibly strong, tough, ductile and resistant to corrosion. They also must be able to retain cutting edges and maintain their shape in high temperatures. To achieve those qualities, these steels contain very high concentrations of alloying elements and are precisely heat treated.
Sometimes called super-alloys, tool steels are not well-suited for piping products. For one thing, incorporation of higher quantities of alloys makes tool steels more expensive to produce. For another, the amount of alloying elements present in tool steels make them harder to form into piping products. Finally, pipes don&#;t need cutting edges.
It&#;s cheaper and easier to use comparatively softer, lower-alloy steels to form pipe and then heat treat up to a specified hardness.
The complex chemistry and metallurgy present in steel production can be hard to grasp, but it&#;s helped industries refine and improve their critical processes.
Become a better buyer by learning more about the types of steel well-suited for specific piping applications. Then, choose a supplier that offers stellar inventory, value-added services and experience on the world market.
American Piping Products has it all. Plus, our skilled experts are trained to gather detailed information to ensure you get exactly the pipe you need, when you need it. If you need help placing an accurate order, let us know. To see what&#;s included in our huge inventory, download our product catalog.
We&#;ve also published this in-depth buyer&#;s guide you can use as a resource as you consider your next piping purchase.
Getting the right pipe starts here.
Get the buyer's guide