When it comes to choosing the right battery for your application, you likely have a list of conditions you need to fulfill. How much voltage is needed, what is the capacity requirement, cyclic or standby, etc.
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Once you have the specifics narrowed down you may be wondering, do I need a lithium battery or a traditional sealed lead acid battery? Or, more importantly, what is the difference between lithium and sealed lead acid? There are several factors to consider before choosing a battery chemistry, as both have strengths and weaknesses.
For the purpose of this blog, lithium refers to Lithium Iron Phosphate (LiFePO4) batteries only, and SLA refers to lead acid/sealed lead acid batteries.
Here we look at the performance differences between lithium and lead acid batteriesThe most notable difference between lithium iron phosphate and lead acid is the fact that the lithium battery capacity is independent of the discharge rate. The figure below compares the actual capacity as a percentage of the rated capacity of the battery versus the discharge rate as expressed by C (C equals the discharge current divided by the capacity rating). With very high discharge rates, for instance .8C, the capacity of the lead acid battery is only 60% of the rated capacity. Find out more about C rates of batteries.
Capacity of lithium battery vs different types of lead acid batteries at various discharge currentsTherefore, in cyclic applications where the discharge rate is often greater than 0.1C, a lower rated lithium battery will often have a higher actual capacity than the comparable lead acid battery. This means that at the same capacity rating, the lithium will cost more, but you can use a lower capacity lithium for the same application at a lower price. The cost of ownership when you consider the cycle, further increases the value of the lithium battery when compared to a lead acid battery.
The second most notable difference between SLA and Lithium is the cyclic performance of lithium. Lithium has ten times the cycle life of SLA under most conditions. This brings the cost per cycle of lithium lower than SLA, meaning you will have to replace a lithium battery less often than SLA in a cyclic application.
Comparing LiFePO4 vs SLA battery cycle lifeLithium delivers the same amount of power throughout the entire discharge cycle, whereas an SLAs power delivery starts out strong, but dissipates. The constant power advantage of lithium is shown in the graph below which shows voltage versus the state of charge.
Here we see the constant power advantage of lithium against lead acidA lithium battery as shown in the orange has a constant voltage as it discharges throughout the entire discharge. Power is a function of voltage times current. The current demand will be constant and thus the power delivered, power times current, will be constant. So, lets put this in a real-life example.
Have you ever turned on a flashlight and noticed its dimmer than the last time you turned it on? This is because the battery inside the flashlight is dying, but not yet completely dead. It is giving off a little power, but not enough to fully illuminate the bulb.
If this were a lithium battery, the bulb would be just as bright from the beginning of its life to the end. Instead of waning, the bulb would just not turn on at all if the battery were dead.
Charging SLA batteries is notoriously slow. In most cyclic applications, you need to have extra SLA batteries available so you can still use your application while the other battery is charging. In standby applications, an SLA battery must be kept on a float charge.
With lithium batteries, charging is four times faster than SLA. The faster charging means there is more time the battery is in use, and therefore requires less batteries. They also recover quickly after an event (like in a backup or standby application). As a bonus, there is no need to keep lithium on a float charge for storage. For more information on how to charge a lithium battery, please view our Lithium Charging Guide.
Lithiums performance is far superior than SLA in high temperature applications. In fact, lithium at 55°C still has twice the cycle life as SLA does at room temperature. Lithium will outperform lead under most conditions but is especially strong at elevated temperatures.
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Cycle life vs various temperatures for LiFePO4 batteriesCold temperatures can cause significant capacity reduction for all battery chemistries. Knowing this, there are two things to consider when evaluating a battery for cold temperature use: charging and discharging. A lithium battery will not accept a charge at a low temperature (below 32° F). However, an SLA can accept low current charges at a low temperature.
Conversely, a lithium battery has a higher discharge capacity at cold temperatures than SLA. This means that lithium batteries do not have to be over designed for cold temperatures, but charging could be a limiting factor. At 0°F, lithium is discharged at 70% of its rated capacity, but SLA is at 45%.
One thing to consider in cold temperature is the state of the lithium battery when you want to charge it. If the battery has just finished discharging, the battery will have generated enough heat to accept a charge. If the battery has had a chance to cool down, it may not accept a charge if the temperature is below 32°F.
If you have ever tried to install a lead acid battery, you know how important it is to not install it in an invert position to prevent any potential issues with venting. While an SLA is designed to not leak, the vents allow for some residual release of the gasses.
In a lithium battery design, the cells are all individually sealed and cannot leak. This means there is no restriction in the installation orientation of a lithium battery. It can be installed on its side, upside down, or standing up with no issues.
Lithium, on average, is 55% lighter than SLA. In cycling applications, this is especially important when the battery is being installed in a mobile application (batteries for motorcycles, scooters or electric vehicles), or where weight may impact the performance (like in robotics). For standby use, weight is an important consideration in remote applications (solar fields) and where installation is difficult (up high in emergency lighting systems, for example).
A comparision of lithium and lead acid battery weightsLithium should not be stored at 100% State of Charge (SOC), whereas SLA needs to be stored at 100%. This is because the self-discharge rate of an SLA battery is 5 times or greater than that of a lithium battery. In fact, many customers will maintain a lead acid battery in storage with a trickle charger to continuously keep the battery at 100% so that the battery life does not decrease due to storage.
A quick and important note: When installing batteries in series and parallel, it is important that they are matched across all factors including capacity, voltage, resistance, state of charge, and chemistry. SLA and lithium batteries cannot be used together in the same string.
Since an SLA battery is considered a dumb battery in comparison to lithium (which has a circuit board that monitors and protects the battery), it can handle many more batteries in a string than lithium.
The string length of lithium is limited by the components on the circuit board. Circuit board components can have current and voltage limitations that long series strings will exceed. For example, a series string of four lithium batteries will have a max voltage of 51.2 volts. A second factor is the protection of the batteries. One battery that exceeds the protection limits can disrupt the charging and discharging of the entire string of batteries. Most lithium strings are limited to 6 or less (model dependent), but higher string lengths can be reached with additional engineering.
There are many differences between SLA and lithium battery performance. In most instances, lithium is the stronger battery. However, SLA should not be discounted as it still has an edge over lithium in some applications, like long strings, extremely high rate of discharge, and cold temperature charging. If there is an application not covered above, or if you have additional questions, please feel free to contact us.
The lithium-ion (Li-ion) battery is the predominant commercial form of rechargeable battery, widely used in portable electronics and electrified transportation. The rechargeable battery was invented in with a lead-acid chemistry that is still used in car batteries that start internal combustion engines, while the research underpinning the Li-ion battery was published in the s and the first commercial Li-ion cell was made available in . In , John B. Goodenough, M. Stanley Whittingham, and Akira Yoshino received the Nobel Prize in Chemistry for their contributions to the development of the modern Li-ion battery.
During a discharge cycle, lithium atoms in the anode are ionized and separated from their electrons. The lithium ions move from the anode and pass through the electrolyte until they reach the cathode, where they recombine with their electrons and electrically neutralize. The lithium ions are small enough to be able to move through a micro-permeable separator between the anode and cathode. In part because of lithiums small atomic weight and radius (third only to hydrogen and helium), Li-ion batteries are capable of having a very high voltage and charge storage per unit mass and unit volume.
Li-ion batteries can use a number of different materials as electrodes. The most common combination is that of lithium cobalt oxide (cathode) and graphite (anode), which is used in commercial portable electronic devices such as cellphones and laptops. Other common cathode materials include lithium manganese oxide (used in hybrid electric and electric automobiles) and lithium iron phosphate. Li-ion batteries typically use ether (a class of organic compounds) as an electrolyte.
Lithium ions are stored within graphite anodes through a mechanism known as intercalation, in which the ions are physically inserted between the 2D layers of graphene that make up bulk graphite. The size of the ions relative to the layered carbon lattice means that graphite anodes are not physically warped by charging or discharging, and the strength of the carbon-carbon bonds relative to the weak interactions between the Li ions and the electrical charge of the anode make the insertion reaction highly reversible.
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