When your business works with metal products and components, you need reliable ways to make them stronger and more reliable. If you manufacture outdoor equipment like cranes or aerial platforms, you need them to be strong and resistant to any chemicals they encounter on the job. If you make metal patio furniture pieces, you need them to resist-weather related corrosion and rust while still looking stylish enough to catch consumers&#; eyes. Powder coatings offer an ideal solution.
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What is powder coating, and how does it affect metals like aluminum and steel? Does powder-coated steel rust? This guide answers these questions and many more.
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Powder coating is a polyester-based coating method that uses consistently sized, dry polyester microbeads. The beads have an electrostatic charge that enables them to adhere to base materials. Powder coating creates a stronger, more durable and more resilient finish than paint and is useful on products that will need to stand up to harsh weather conditions or provide years of quality use.
Applying powder coating works via a different process from the one used to apply paint and other coatings. Most coatings go on as liquids because their liquid forms are more adhesive than their dry forms. Liquid paint, for instance, goes on as an evaporating solvent.
In the powder coating process, manufacturers typically apply dry powder electrostatically with a spray gun and then cure it in a curing oven or beneath ultraviolet light, giving it exceptional durability and resistance. The curing process also allows manufacturers to apply powder coating to various materials beyond traditional metals, including carbon fiber, composites, fiberboard and plastics.
Most powder coating materials take one of two forms:
These are a few of the benefits of using powder coating on metal surfaces:
Powder-coated steel combines the naturally robust character of steel with the longevity and corrosion resistance of powder coating. Its strength, durability and resistance to many types of corrosion make it suitable for use in outdoor furniture, indoor furniture frames, metal canopy frames, metallic roofs, windows and doors, scaffolding, cranes and trailers. Many outdoor products designed for strength use powder-coated steel.
Is powder-coated steel rustproof? It is, up to a point. Powder-coated steel is highly resistant to rust in most cases, so it won&#;t develop unsightly rust patches or leave red streaks on a patio or building facade. However, if it sustains damage, small cracks in the coating may appear, admit moisture and allow rust to form. If you&#;re looking for a strong, rustproof material, however, powder-coated steel is the closest you are likely to find.
Here are a few of the benefits of using powder-coated steel:
Powder-coated aluminum blends the lightweight properties of aluminum with the resistance and longevity of powder coating. It is easy to transport, and it stands up well to harsh weather conditions without corroding. It is highly suitable for products such as metal patio furniture, metal railings, doorknobs, door frames and window frames.
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These are a few of the benefits of using powder-coated aluminum:
To see the benefits of working with corrosion-resistant material in your operations, partner with Finishing Systems for finishing equipment. Our powder-coating booths enable you to provide resistant, reliable powder coatings to boost your products&#; quality and longevity.
You can choose from several options to suit your unique finishing needs. We offer completely integrated turnkey systems, compact batch booths for small spaces, automated conveyor systems for high-volume coating projects and various parts and accessories to help your equipment maintain its optimal performance.
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Metal coating is a process where a metallic coat is applied to metallic or non-metallic objects and surfaces. Applying metallic coating on an object offers a range of benefits to the surface being coated. For example, the metallic coating can be used to protect objects from corrosion, the effects of moisture, and much more.
What are the benefits of metal coating? Here is what you need to know about this.
Metal coating is great for corrosion protection which is why it is used in industries where equipment is exposed to moisture. This includes marine environments, offshore rigs, and anywhere else where there is a high risk of corrosion. This process works by applying a coat made of a metal that does not corrode easily.
The use of metal coating on surfaces and objects often helps to make the objects a lot more durable than they otherwise would be. Heavy machinery that is exposed to a high risk of wear and tear is typically coated with a metal coating. By creating a barrier between the surface and the elements, the metal coating helps to reduce wear and tear and increases the lifespan of machinery.
Metal coating can often help to improve the aesthetic appeal of an object. This is because metal coating often creates a glossy or matte finish which improves the look of an object. This is one of the reasons why metal coating is often used for facades, high-value furniture, and objects where the finish is important. Metal coatings are also used in the arts for precisely this purpose. It is common to find this process being applied to sculptures in order to enhance their looks. An additional advantage of using metal coating for such an application is that the sculpture is also protected from the effects of rain and wind.
Metal coating is often used to improve the performance of objects. For example, by coating objects with a particular type of metal coating, one can improve electrical conductivity as well as thermal conductivity. This type of coating is usually found in the automotive industry. Metal coating can help improve engine performance.
Metal coating is one of the most cost-effective methods of protecting surfaces. This is part of the reason why it is popular across many different industries. Not only it is cost-effective to apply but it can also help reduce costs for a company in other ways. For example, by protecting machinery and surfaces from corrosion, metal coating helps to improve the life of such objects and significantly reduces the cost of maintenance. Using metal coating also leads to less downtime as machines are less likely to break down. This way the productivity of the entire facility is improved.
The use of metal coating helps to protect the environment in many different ways. The first is that by applying metal coating on objects, one extends the life of such machinery. This in turn means that there is less landfill as machinery is used for longer periods than would be typically the case. The process of applying a metal coat on an object is also relatively easier and more eco-friendly than most other approaches.