Clean water is needed in a variety of industrial applications. From food and beverage needs to agricultural and industrial applications, clean water is crucial to many industries. Metal mesh filters are a sustainable, useful way to achieve clean water for these applications. Sintered wire mesh is known as a highly reliable filtering cloth and uses multiple layers of woven wire cloth to filter out contaminants as small as one micron. Sintered wire cloth is ideal for water filtration due to its strength, its resistance to corrosion, ease of cleaning, and its long lifespan.
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One of the important factors in a lot of large scale industrial uses, is finding material that can not only last but be customized to meet specific needs. Sintered wire mesh works well for many of these applications due to its versatility and durability. For instance, in the agriculture and irrigation industry, many clients have found success with sintered wire mesh with perforated metal. For this specific application, sheets of sintered wire cloth are welded into tubes and welded to form cylindrical filters to use for water filtration.
Woven metal mesh can be used to filter far more than just dirt and contaminants out of water. Lawrence Sintered Metals offers wire mesh with openings so small, clients have the ability to filter things invisible to the naked eye. Some wire mesh openings are so small, you have the ability to separate liquids and gasses.
316L stainless steel wire mesh screen is an optimal choice for many of these applications because it is resistant to pitting by solutions containing chloride ions, phosphoric acid, sulfuric acid, and brine solutions. This option is useful for many businesses that need to filter gases, liquids, and solids.
Whether it&#;s for industrial-use, home-use, or environmental use, wire mesh can be used for all. Shipping vessels used to transport items worldwide are crucial to the world economy and require their own ballast water filtration management systems to maintain local ecosystems and meet global regulations from organizations such as The International Convention for the Control and Management of Ships&#; Ballast Water and Sediments.
These ships must treat and filter their ballast water before dumping it into the ocean when traveling from port to port. Ballast water is the water held in the ballast tanks and cargo holds of shipping vessels. This water is used to provide stability and maneuverability during a voyage when ships are not carrying cargo or not carrying enough heavy cargo, as well as when more stability is required due to rough seas.
Lawrence Sintered Metals products made of corrosion-resistant Type 904L Stainless Steel or Duplex Stainless Steel can be used in self-cleaning automatic sea water filters that are incorporated into these ballast water management systems. These filters can be manufactured in a wide range of micron ratings, lengths, and diameters, with configurations including perforated metal.
Woven wire mesh is another great material that can be used in filtration systems. While we&#;ve mentioned a variety of industrial applications for wire mesh products and their filtration benefits, there are also household uses for the same materials. In your kitchen sink, the last thing you want to have happen is solids getting stuck in your pipes. A stainless steel wire mesh strainer or drain filter is essentially a screen installed to allow water to pass through, but not larger items. The larger items fall to the bottom or are held in a basket for later clean out.
Just as woven wire mesh can be used to filter clean water, it can also be used to filter water out. In pharmaceutical research and development, the need to rid a mixture of its water is highly important to the process of creating medication and vaccines. For this application, 5-layer sintered wire mesh is an ideal material, due to the filter medium having the ability to operate under a wide variety of temperatures and pressures while maintaining its opening size.
Whether your water filtration needs are for industrial applications or household use, Lawrence Sintered Metals can assist in finding you the right metal mesh filter for your application. We make the best-quality, budget-friendly, customizable sintered wire mesh. Not sure where to start? Check out our guide on different types of metal mesh products, their significance, and how to select the right product for your application. Contact us to learn more about our wire mesh and the applications it can be used for.
As an important component of hydraulic and air filter products, epoxy coated wire mesh is favored by major filter manufacturers all over the world. But for various specifications, which one is the most suitable for you? Based on our 20+ years of experience in this industry, a brief summary is provided for reference as follows.
The main function of the epoxy mesh is to play a supporting role, which can also be understood as the protection and impact resistance of the filter medias. It&#;s composed of substrate wire mesh + epoxy powder coating.
&#; The substrate mesh materials including Q195, Al, wire dia from 0.15mm to 0.3mm, mesh count from 8 mesh to 30 mesh, which can be customized according to the actual requirements of customers.
&#; The main components of epoxy resin coating are epoxy resin, filler, curing agent and pigment, which have certain influence on the mechanical properties and chemical properties of the metal mesh. The main function of the coating is the reinforcement and anti-corrosion effect of the solidified dense surface layer on the metal mesh.
Contact us to discuss your requirements of filter epoxy mesh wholesale. Our experienced sales team can help you identify the options that best suit your needs.
Different mesh and powder combinations will produce different properties, such as: opening, thickness, weight, flexibility, color, corrosion and chemical resistance etc. It should be noted that the combination cannot exceed the range, for example: 30 mesh/0.30mm product, it&#;s opening size is about 0.54mm, if we want to make the coating thickness to be 0.54mm/2=0.27mm, it is obviously not possible. In addition, the particle size of the resin powder is between 35-45um, and the minimum thickness after curing and leveling is kept between 20-30um, so the minimum coating thickness is 20-30um. If you require a even thinner thickness less than 20um, the substrate wire mesh will be exposed.
The processing process of most filter manufacturers is: cutting (or direct use) - pleating (together with filter paper) - truncation - edge sealing and pressing - end cap assembly - curing, but the equipment and processes used by each manufacturer may not all the same. In addition, even with the same equipment, there are differences in mechanical and chemical properties of epoxy coated meshes provided different suppliers.
A. Select epoxy mesh as per the application of the filters, air filters use Al wire mesh +epoxy resin coating, hydraulic filters us Q195 steel wire mesh +epoxy resin coating.
B. According to the production process and performance requirements of the filters, blade-type high-speed pleaters produced by A2Z and JCEM are more suitable for wide-width epoxy mesh in order to improve production efficiency. The mesh surface should be flat, soft, and easy to pleat. The coating thickness should be about 25±4um, it is more appropriate to use matt or high-gloss epoxy resin powders with temperature and oil resistance of 150°C. The diameter of the metal wire is 0.15-0.18mm, which increases the filtering area of the pleated filters with the same diameter. For gear type pleaters, it is more suitable for epoxy mesh products with a wire diameter of 0.175-0.19mm and a coating thickness of 35±5um. High-gloss coatings with temperature resistance and oil resistance of 150°C are more suitable. The supporting force is strengthened, and the folding efficiency will be significantly improved; For products that require stronger support and damage resistance, Al 30/0.30mm epoxy mesh products can be selected, and heavy-duty pleaters are required to improve the efficiency and quality, such as Rabofsky pleater.
C. Other types of filter processing technology, such as the end cap is plastic, belongs to hot-melt pressing, which is more suitable for the process of pleating while cutting to ensure that the width of the epoxy mesh and the width of the filter paper are consistent.
To sum up, considering the effective space of filter processing equipment, load capacity, usage scenarios etc. , Jiushen can develop epoxy mesh with different wire diameters, different mesh count, different coating properties, different packaging, different widths, different splicing methods, and different inner diameters of paper tubes.
Navigating the world of epoxy coated wire mesh for filter production can be daunting, but with Jiushen as your partner, excellence is a choice you can make with confidence. Our extensive range, coupled with wholesale and customization capabilities, ensures you find the precise match for your filtration requirements.
Quality, precision, and performance converge at Jiushen, where every mesh is meticulously crafted to enhance efficiency and durability in your filters. We offer custom cut, installation-ready plain steel wire mesh, Epoxy Coated Wire Mesh, Stainless Steel Wire Mesh, Window Screen Mesh, Copper Wire Mesh, and Mesh Filters. Don't let the wrong choice compromise your product integrity &#; let our expertise guide you towards success.
Take action today! Reach out to our dedicated team for a personalized consultation, and unlock access to industry-leading epoxy coated wire mesh solutions. Whether you're refining an existing design or pioneering new filtration technology, Jiushen is here to support your vision with products that excel under pressure.
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