Post consumer recycled (PCR) resin is the recycled product of waste created by consumers. Before the plastic waste is turned into resin, the plastic materials are gathered and sent through a proprietary process to produce plastic resin pellets.
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Businesses that use PCR resins in their products enjoy countless benefits, including increased profits, cost savings, and improved brand image. Even so, there's still a significant amount of confusion surrounding PCR resins.
The following information addresses some of the most frequently asked questions about PCR resins, LDPE resins, and polyethylene PCR resins. Continue reading to learn more.
Virgin post-consumer resins such as LDPE resin and polyethylene were originally processed from fossil fuels and turned into plastics. When these PCR resins are reused and transformed into new products, new fossil fuels are not required, which has exponential environmental implications.
According to data from the Environmental Protection Agency, recycled plastics account for far less environmental impact than their virgin counterparts. As a matter of fact, many studies suggest recycled plastics contain over 25% less green house/carbon gas emissions than virgin resins.
The more PCR resins you include in your products, the higher impact you can make on saving the environment. If you're looking to see what reduction in greenhouse gasses your company can boast about, make sure to ask an expert at AAA Polymer about using PCR LDPE and PCR polyethylene resins.
In the past, the cost of post consumer resin has been a bit higher than new virgin resins. This can be attributed to the extensive cleaning, sorting, and processing required to recapture the recycled resins.
As the overall cost of petroleum-based raw materials continually increases however the cost of PCR resins are projected to stay the same. In addition, when more consumers recycle plastics, the law of supply and demand will keep PCR resins extremely attractive in comparison to virgin resins.
The most common complaints around PCR resins are occasional black flecks, grey/yellow tinting, and gels in the material. Even so, when used in the correct application such as ag films or trash bags, these minor defects do not affect the overall function of the product and are strictly cosmetic. While PCR resins may be subject to slight variations in color, this can be overcome by choosing a reliable provider.
In either case, an occasional cosmetic color variation is a small price to pay for the environmental impact of using these more eco-friendly products. When marketed properly, your customers may be willing to pay more for those imperfections knowing your organization is making steps toward environmental sustainability.
As a matter of fact, they will. According to a Nielsen global online study, a surprising 51% of Baby Boomers between the ages of 50 and 64 and 72% of those aged between 15 and 20 Generation Z will pay more for products and services from companies committed to making a positive environmental impact. Simply put, your environmental investment can and will pay off as long as you properly market your efforts.
One of the surest ways for a manufacturer to know they're using 100% post consumer resins is by looking for the International Code Council (ICC) certification. This member-focused association has over 64,000 members who are dedicated to creating model codes for sustainable solutions. Recently, Trex Cardinal® and Trex Spartan® lines of linear low density polyethylene (LLDPE) pellets were certified by the ICC for being 100% post-consumer content material.
Trex LLDPE pellets are the ideal material for manufacturers looking to increase the cost efficiency of their products and increase the recycled content. These pellets are excellent for profile extrusion, molding, blown film applications, and in the production of plastic goods.
Other applications of Trex pellets include molded plastic recycling bins, trash bags, grocery carry out bags and speciality applications such as irrigation tubing. Trex LLDPE pellets allow manufacturers to promote a much more eco-friendly option to consumers and lower their overall materials cost.
In many instances, manufacturers rely on several different sources for plastic pellets. This typically results in widely varying product characteristics, such as the previously mentioned black specks and yellowing, and unpredictable quantities.
As an AAA Polymer partner, Trex is one of the nation's largest plastic recyclers. They're able to deliver consistent quality and the quantities manufacturers need at a significantly lower price. Best of all, you'll have the convenience of working with a single-source provider.
In August of , California became the first state in the U.S. to pass legislation imposing a state ban on single-use plastic bags at retail stores. This legislation - Proposition 67 - was approved by a resounding 53% of California voters.
These reusable plastic bags are required to have a minimum of 20% PCR material, which is set to increase to 40% by January 1, . The bags must be able to carry a minimum of 22 pounds for at least 125 uses for a distance of 175 feet. The bags must be at least 2.25 mils in thickness.
Whether you're looking to save money on manufacturing materials or looking to implement a closed loop recycling program, AAA Polymer can help. Since , we've been providing cutting-edge recycling programs and solutions to business owners throughout the United States. Best of all, you can find Trex LLDPE pellets and reliable PCR resins from many other leading recyclers in the nation.
Contact AAA Polymer today.
Recycling of plastic is not only important in minimizing adverse environmental impact; it can also be significant in boosting the sustainability of a manufacturing operation. Sustainable manufacturing is essential to company growth and global competitiveness.
Post-consumer recycled products are those that are created by recycling of products that have reached their end-use. Products like water bottles, utensils, and other consumer packaging are examples of waste diverted from landfills that can be used to make other products. Post-consumer products are made by manufacturers that rely on this waste for the making of new products such as consumer packaging, toys, and beauty products.
It provides materials for manufacturing purposes and encourages the re-use of wasted plastics for manufacturing.
It helps in environmental conservation by avoiding the need to obtain more natural resources, ultimately reducing the carbon footprint.
Re-use helps in the reduction of operating costs
Conservation efforts and complying with regulation requirements enhances business viability.
The following are ways in which recycling contributes to sustainability:
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More and more, today's consumer understands the importance of using sustainable products, and taking care of our environment. As this trend continues, post-consumer recycled parts are becoming an important part of the consumer mindset.
We take environmental conservation very seriously
We adhere to to strict manufacturing guidelines
Recycling is cost-effective
Recycled products may contain either a percentage of materials collected from office/curbside recycling programs (postconsumer), a percentage of materials generated after the manufacture of a product but before it reaches the end-user (pre-consumer) and/or virgin materials. The combination of postconsumer and pre-consumer content provides the total recycled content. For example, recycled content copy paper with 30% postconsumer and 10% pre-consumer content would have 40% total recycled content.
Recycled products, however, may not always contain postconsumer content. Remember to ask for postconsumer recycled content when purchasing products, to support manufacturers that use the recyclables you set out at home or at work for recycling collection. Below are the formal definitions for these terms:
"Postconsumer Material" means a finished material which would normally be disposed of as a solid waste, having reached its intended end-use and completed its life cycle as a consumer item, and does not include manufacturing or converting wastes.
Pre-consumer Material means material or by-products generated after manufacture of a product is completed but before the product reaches the end-use consumer. Pre-consumer material does not include mill and manufacturing trim, scrap, or broke which is generated at a manufacturing site and commonly reused on-site in the same or another manufacturing process.
Recycled Content means the total percentage of recovered material in a product, including pre-consumer and postconsumer materials.
Discover the difference between pre-consumer and post-consumer recycling, the environmental impact of post-consumer waste recycling, and how it contributes to a circular economy. Choose greener options with post-consumer recycled products and understand why your choice matters for a sustainable future.
Pre-consumer recycling, also known as pre-consumer waste or post-industrial recycling, is the recycling of industrial or manufacturing waste that occurs before a product reaches the consumer. This type of recycling involves collecting and reprocessing materials that are generated during the manufacturing or production process but have not yet been used by the end consumer (source). This kind of recycling falls within the jurisdiction of the manufacturers, who have long been finding ways to reuse and repurpose scrap materials in various ways (source).
Post-consumer recycling on the other hand is the recycling of the materials that you toss in your recycling bin rather than into your garbage can (thanks for doing that, by the way!). It refers to the recycling of materials that have been used and served their purpose, and then have been collected and processed to be used anew. Common examples of post-consumer waste include used paper, cardboard, glass bottles, plastic containers, and metal cans.
Dont get us wrong pre-consumer recycling is invaluable in waste reduction and resource conservation, but post-consumer recycling is absolutely crucial for addressing the environmental impact of products throughout their entire life cycle. While both pre-consumer and post-consumer recycling contribute to more sustainable and environmentally friendly practices in manufacturing, choosing post-consumer waste products is the greener choice given post consumer waste is more likely to end up in a landfill than pre-consumer waste (source).
Recycling post-consumer waste helps conserve natural resources. By reusing materials such as paper, glass, plastic, and metals, there is reduced demand for raw materials. The extraction of these raw materials can use a ton of energy and contribute to greenhouse gas emissions. According to the EPA, recycling one ton of office paper can save the energy equivalent of consuming 322 gallons of gasoline (source).
Post-consumer waste recycling also diverts materials from landfills and incinerators, helping to reduce the volume of waste and the environmental impact of disposal. This, in turn, mitigates soil, air, and water pollution and minimizes the need for new landfills.
Its important to note that not all materials are recyclable! For example, it is not possible to recycle stickers with silicone liners, learn why here!
Image courtesy of World Design Organization
Instead of discarding materials after their first use, post-consumer waste recycling enables the recovery of valuable resources from products that have reached the end of their life cycle. Instead of clogging landfills, some post-consumer waste gets recycled into our beautiful custom hang tags or books! Recycling plays an integral role in building a circular economy a system where materials are reused, repaired, remanufactured, and recycled to keep useful materials in use and out of landfills and incinerators.
Using post-consumer recycled products shows that there is a demand for it, which in the long term increases the amount of post-consumer waste that is recycled. Recycling is in many ways a demand driven industry, and your choice to divert materials from landfill with post-consumer recycled products increases the resources devoted to producing these recycled products. This means that more materials can stay out of landfill and remain useful. Ever heard of voting with your dollar? It applies here too. The more folks like you show that you care about the planet and seek more sustainable options the more options and therefore impact there will be!
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